I-CNC Ibhulorho enzima ye-5-axis GMH-2245-Z
Ukuqaliswa komatshini we-5-axis
Ibhulorho enomsebenzi onzima-uhlobo lweziko lomatshini lwe-axis ye-gantry, ulungelelwaniso lulonke lwamkela ulwakhiwo olunyusiweyo lwebhulorho yohlobo lwegantry, i-symmetry ye-thermal iyonke kunye ne-spindle system box-in-box structure, esombulula ingxaki yohlobo lwebhulorho yemveli. high-speed ezintlanu-axis gantry iziko machining. Inkunzi yegusha ithatha icala elijingayo kumqadi ukuyila i-spindle Isenzeko seziko lokubaleka linokunciphisa ukufuduswa kwe-thermal okubangelwa kukutshintsha kobushushu bendawo kwindawo yokusebenzela kunye nokuphucula ukuchaneka komatshini womatshini; kwaye olu yilo luyi-symmetrical thermally lwenza ukuba umatshini ungachaphazeleki kakhulu kwindawo ezingqongileyo.
Ngentloko yokusila echanekileyo ene-axis emihlanu, eyona shaft ithatha intloko enesantya esiphezulu ejikajika kabini, enokuthi ikwazi ukugqibezela ukusebenza okuphezulu kunye nokugqiba ngesantya esiphezulu phantsi konxibelelwano lwe-axis emihlanu, kwaye inokuqonda ulawulo oluchanekileyo lobume bomatshini, obuphezulu. ukusebenza kakuhle, ukuchaneka okuphezulu, ukuzinza nokuthembeka.
Isantya esiphezulu sokuphotha, ukuchaneka okuphezulu kunye nokugcinwa kokuchaneka okulungileyo, ukuthambisa igrisi, ukupholisa ukujikeleza ngenkani.
I-axes eziphambili zebhulorho enzima-uhlobo lwe-five-axis gantry machining center yahlulwe ngokwemigca ye-X-axis, i-Y-axis, i-Z-axis, i-rotary axis C-axis, i-Axis. , ukucutshungulwa kwe-drilling enzulu, i-cavity recess kunye ne-taper kwiindawo eziyinkimbinkimbi, kunye nengxaki yokusebenza ngokufanelekileyo kunye nomgangatho ophezulu weendawo eziyinkimbinkimbi ezikhethekileyo.
Isakhiwo sokunyakaza silula, ukunciphisa umthwalo wokuqhuba i-screw yebhola, ukunciphisa ukunxiba kwe-screw yebhola kunye nesikhokelo somgca, kunye nokuphucula ngokufanelekileyo ukuchaneka;
Isakhiwo se-viaduct sikwanyusa ukuqina kwenxalenye ethwele umthwalo womatshini, onokuthi uphephe kakuhle isenzeko sokungcangcazela okwenzeka ngokulula xa umqadi uhamba ngokukhawuleza kwaye i-spindle ihamba ngesantya esiphezulu;
Idityaniswe nentloko ephindwe kabini ye-AC ye-axis-axis entloko, imagnethi esisigxina ye-torque motor mechanism inokuhlangabezana nezona mfuno ziphezulu zokuchaneka, amandla kunye nokuphendula okuguquguqukayo, ukususa izinto zokuhambisa ngoomatshini, ukugcinwa okulula, ukufumaneka okuphezulu, kunye nesakhiwo esincinci.
Uluhlu olujikelezayo lwe-A-axis yi-± 110 °, kwaye uluhlu olujikelezayo lwe-C-axis luyi-± 270 °, oluqonda ngokugqibeleleyo ukuguqulwa okuthe nkqo kunye nokuthe tye;
Ukuchaneka komatshini wemveliso kufikelela kwi-5μ; iyakwazi ukucubungula izinto ezifana ne-titanium alloy; inqanaba lobuchwephesha likufutshane nabaphambili bamazwe ngamazwe;
Idityaniswe ne-encoder ye-angle evaliweyo ngokupheleleyo enokuphinda-phinda okuphezulu, ukuchaneka kokumiswa kwee-axes ze-A kunye ne-C kunokufikelela kwi-± 5arc sec, kunye nokuphindaphinda kwe-axis ye-A kunye ne-C yendawo inokufikelela kwi-± 3.5arc sec, engafumani nje phezulu. -Ukuchaneka komatshini, kodwa kunqanda ii-angles ezinzima. Ukuseta impazamo.
Ingalo ephindwe kabini yentloko ye-axis emihlanu
Iziko lomatshini le-axis gantry ezintlanu linokuxhotyiswa ngeespindle ezintathu ezahlukeneyo ezinemoto: eziphezulu, eziphakathi kunye neziphantsi. Isantya esiphezulu sinokufikelela kwi-18000rpm, amandla e-spindle yi-35KW, kunye ne-torque ephezulu inokufikelela kwi-118Nm. Umnini wesixhobo ngu-HSK-A63; isixhobo sixhaswa nge-hydraulically, kwaye inkqubo yokudibanisa isixhobo inomsebenzi omkhulu wokubamba; isixhobo eside sinamanzi ukusuka kumbindi we-spindle ukupholisa indawo yomatshini, okuphucula ngakumbi ukuchaneka komatshini; amandla okusika makhulu, ukusebenza kakuhle kokusika kuphezulu, ixesha lokucubungula lifutshane, kwaye ukusebenza kakuhle kwamandla emveliso kulungile, ngokusisiseko kugubungela zonke iimfuno zentengiso!
Ingalo ephindwe kabini yentloko ye-axis edityaniswe nemagnethi esisigxina enetorque ephezulu yetorque;
Ngeencoder echanekileyo ephezulu echanekileyo;
Kunye nenkqubo ebambekayo ebambekayo enovakalelo oluphezulu;
Intloko ye-axis emihlanu kunye noyilo oluqinileyo kunye noluzinzile lwefoloko yesakhiwo sinesakhiwo esincinci, ukuqina okulungileyo kunye nokuguquguquka okugqwesileyo;
Isombulula ngokugqibeleleyo ukulungisa iimpazamo ezininzi kunye nokubambelela okufunekayo ekubekeni ngokutsha i-workpiece kwii-angles ezinzima, kwaye inciphisa impazamo yokubeka. Ifanelekile kwiimveliso ezineengxenye ezinzima zemilo kunye neemfuno ezichanekileyo ezichanekileyo. Inokugqiba ukusetyenzwa kwemigangatho egobileyo kwii-engile ezahlukeneyo kwi-clamping enye kunye nokuphucula ukusebenza kakuhle kwemveliso. Ubumbeko bomntu, uyilo oluchanekileyo lwemodyuli, ukufezekisa imisebenzi etyebileyo yokwandisa.
Ukuze kuphuculwe ukusebenza kwe-double-arm ye-AC yentloko ye-axis emihlanu kwaye iyenze isebenze ngakumbi ngokwesayensi kwaye iguquguquke, i-compact design, i-high-sensitivity passive clamping system yamkelwa. I-clamp ye-qigong ye-passive kunye namandla amakhulu okusebenza inomsebenzi wokuqinisekisa ukhuseleko. Emva kokuba uxinzelelo lomoya olusebenzayo lulahlekile ngenxa yaso nasiphi na isizathu, luya kungena kwi-clamp lock state, ethintela ingxaki yokungaphumeleli komatshini kunye nokungqubana ngexesha lokucubungula, kwaye inokukhusela ngcono izixhobo kunye nokuphepha ilahleko engeyomfuneko. , kwaye iindleko zenkqubo iyonke ziphantsi. I-AC axis inozinzo oluphezulu, i-clamping force ye-axis ye-A inokufikelela kwi-1680Nm, kwaye i-clamping force ye-C axis inokufikelela kwi-2040Nm, eqonda ngokugqibeleleyo ukuchaneka kwe-high-precision machining.
Ibhulorho enzima-uhlobo lwe-five-axis machine gantry ibandakanya: i-worktable, ikholamu, i-beam, isihlalo sokutyibilika, isali, kunye nenkunzi yegusha yi-castings ukuqinisekisa ukuqina okwaneleyo kokucubungula. Ngesantya esiphezulu sokusika, imeko efanelekileyo yokusika, izinga eliphezulu lokususa isinyithi, uxinzelelo oluncinci oluveliswa yi-workpiece cutting, kunye nomgangatho omhle womphezulu womsebenzi;
Isantya esihamba ngokukhawuleza, ixesha elingaphantsi elincedisayo elifunekayo, lixhotyiswe ngentloko ye-axis ephindwe kabini ingalo, i-clamping yexesha elinye, i-multi-angle processing, i-curved surface processing, i-streamlined processing.
Umatshini wonke ujikelezwe ngokhuseleko, umatshini unomsebenzi wokususa i-chip ngokuzenzekelayo, kwaye uxhotyiswe ngomsebenzi wokupholisa amanzi. Umatshini unenkangeleko entle, ukusebenza ngokufanelekileyo kunye nokugcinwa.
I-X-axis
I-X-axis ifom yesikhokelo sikaloliwe: Ikholamu ixhotyiswe ezine 55mm enzima-umsebenzi roller linear guidelines. Iyakwazi ukuhlangabezana nokuqina okuphezulu kunye neemfuno zamandla zesakhelo se-gantry, kwaye inokuhlangabezana neenzuzo zobuchwepheshe ze-coefficient encinci ye-friction, isantya esihamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa igrisi; uphawu lukaloliwe lomzila: I-INA yesiJamani okanye iimpawu ezifanayo;
Ukuhanjiswa kwe-X-axis: Emva kokuba i-AC servo motor ithotyiwe, iqhuba isikrufu sebhola esichanekileyo esingama-63mm ukujikeleza ukuqonda umphambili kunye nefidi yangasemva yesilayidi; Indlela yokuthambisa: ukuthambisa igrisi; Uphawu lweScrew: I-Czech KSK okanye uhlobo olufanayo lwebakala;
Ixhotyiswe ngerula yokugraya echanekileyo ephindwe kabini ephezulu-evaliweyo; uphawu lomlawuli wegrating: ISpain FAGOR okanye iJamani HEIDENHAIN;
Ukukhuselwa komzila kaloliwe: Isikhuseli sombhobho wesikhumba sisetyenziselwa ukukhusela izinto zangaphandle ukuba zingene kwaye zingcolise umzila wesikhokelo. Ikhaka linenkangeleko entle kunye nesakhiwo esifanelekileyo.
I-Y-Axis
Ifomu yesikhokelo sikaloliwe seY-axis: ikholamu ixhotyiswe ezine 55mm enzima-umsebenzi roller linear guidelines. Iyakwazi ukuhlangabezana nokuqina okuphezulu kunye neemfuno zamandla zesakhelo se-gantry, kwaye inokuhlangabezana neenzuzo zobuchwepheshe ze-coefficient encinci ye-friction, isantya esihamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa igrisi; uphawu lukaloliwe lomzila: I-INA yesiJamani okanye iimpawu ezifanayo;
I-Y-axis drive: I-AC servo motor isetyenziselwa ukuqhuba i-rack kunye ne-pinion transmission emva kokunciphisa, ukuze uqaphele intshukumo yasekhohlo nasekunene yesali; Indlela yokuthambisa: Igrisi yokuthambisa; I-Rack brand: i-Alpha yesiJamani okanye i-brand yebakala elifanayo;
Ixhotyiswe ngomlinganiselo ophezulu wokuchaneka opheleleyo-ovaliweyo-loop; i-brating scale brand: Spain FAGOR okanye iJamani HEIDENHAIN;
Ukukhuselwa komzila kaloliwe: Isikhuseli sombhobho wesikhumba sisetyenziselwa ukukhusela izinto zangaphandle ukuba zingene kwaye zingcolise umzila wesikhokelo. Ikhaka linenkangeleko entle kunye nesakhiwo esifanelekileyo.
Z-Axis
Ifomu yesikhokelo sikaloliwe se-Z-axis: ikholamu ixhotyiswe ngeentsimbi ezine ze-55mm ezisindayo ze-roller linear guide linear. Iyakwazi ukuhlangabezana neemfuno zamandla e-Z-axis, kwaye inokuhlangabezana neenzuzo zobuchwepheshe ze-coefficient encinci ye-friction, isantya esihamba ngokukhawuleza kunye nobomi benkonzo ende; Indlela yokuthambisa: ukuthambisa igrisi; I-brand kaloliwe yomgca: I-INA yesiJamani okanye iimpawu ezifanayo;
Ukuhanjiswa kwe-Z-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola esichanekileyo esinobubanzi obuyi-50mm ukujikeleza ukuqonda ukuphakama nokuhla kwenkunzi yegusha; indlela yokuthambisa: ukuthambisa igrisi; uphawu lwe-screw: I-Czech KSK okanye iimpawu ezifanayo, ezixhotywe kabini iisilinda ze-nitrogen balance , ukulinganisela ubuninzi bobunzima beendawo ezihambayo;
Ixhotyiswe ngomlinganiselo ophezulu wokuchaneka opheleleyo-ovaliweyo-loop; i-brating scale brand: Spain FAGOR okanye iJamani HEIDENHAIN;
Ukukhuselwa komzila kaloliwe: Isikhuseli sombhobho wesikhumba sisetyenziselwa ukukhusela izinto zangaphandle ukuba zingene kwaye zingcolise umzila wesikhokelo. Ikhaka linenkangeleko entle kunye nesakhiwo esifanelekileyo.
Umlawuli wenkqubo ye-CNC: Heidenhain TNC640
I-Hydraulic kunye ne-Lubrication System
Inkqubo yokuthambisa; lo matshini wamkela itekhnoloji yokubonelela ngeoyile yeqela elizimeleyo
(1) Iseti yonikezelo lweoyile oluzimeleyo oluzenzekelayo kunye nenkqubo yokuthambisa yamkelwa kwi-X, Y, i-Z ye-axis yesikhokelo sikaloliwe, isikrufu sokukhokela kunye ne-rack. I-screw bearing ifakwe igrisi. Igama Brand: Nanjing Bechier
Inkqubo ye-hydraulic
(1) Lo matshini uxhotyiswe ngenkqubo ezimeleyo yolwelo lwamanzi.
(2) Umatshini uxhotyiswe ngesikhululo sempompo se-hydraulic esahlukileyo, kunye nenkqubo ye-hydraulic ixhotyiswe ngenani lezixhobo zokubeka iliso zokhuseleko ezifana ne-alam yenqanaba le-oyile, i-alamu yobushushu, i-alamu yokuvala i-backflow, kunye ne-alamu encinci yoxinzelelo lokusebenza ukuqinisekisa ukuba umatshini. isebenza phantsi kweemeko ezahlukeneyo ezikhuselekileyo. , ukuphucula ukhuseleko lokhuseleko lwabaqhubi.
(3) Uphawu lwesikhululo seHydraulic: Dezhiyi Hydraulic
Imagazini yesixhobo
Imagazini yesixhobo esithe tyaba-indlela-mbini ukuya phambili kunye nokubuyisela umva ngokungenasizathu-32T uhlobo lwemagazini yesixhobo: Ishishini elixhaswa ngemali yiTaiwan iDesu/Okada okanye iimpawu ezifanayo
Umhambisi wetshiphu
I-Chain plate type conveyors ifakwe kumacala omabini e-worktable, kwaye imigodi ifakwe kwisiseko, esinesiphumo esihle sokuthintela ukuvuza;
I-chip conveyors kumacala omabini ommandla wokucubungula ngokukhawuleza ukuthutha iitshiphu zetsimbi eziveliswa yi-high-speed processing kwi-chip conveyor yokuphakamisa, ukunciphisa ukuguqulwa kwe-thermal kunye nokuguqulwa komatshini, kunye nokuqinisekisa ukuchaneka nokuzinza komatshini;
Ulwazi lobuGcisa
| UMZEKELO | GMH-2245-Z |
| Ubungakanani betafile yomsebenzi (mm) | 2200*4000 |
| Uhambo lwe-X-axis (mm) | 4500 |
| Uhambo lwe-Y-axis (mm) | 2500 |
| Uhambo lwe-Z-axis (mm) | 1500 |
| Ububanzi beGantry (mm) | 3400 |
| Ubuso besiphelo se-spindle - umgama wetafile esebenzayo (mm) | 150-1150 |
| Isantya sokujikeleza (rpm) | 18000 |
| Isibambi se-spindle | HSK-A63 |
| Uluhlu lokujikeleza kwe-C-axis (°) | ±270° |
| Uluhlu lokujikeleza kwe-axis (°) | ±110° |
| Umthwalo webhentshi yokusebenzela (t/m2) | 5 |
| Ukutya komsebenzi (m/min) | 20/20/20 |
| Ukutya okuKhawulezayo(m/min) | 40/40/40 |
| Amandla(kw) | 35(S1)/43.8(S6 40%) |
| Itorque(Nm) | 95(S1)/118(S6 40%) |
| X/Y/Z ukuchaneka kokubeka (mm) | 0.030/0.025/0.025 |
| I-A/C yokuchaneka kwendawo (mm) | ±5 |
| X/Y/Z ukuphinda-phinda(mm) | 0.015/0.010/0.010 |
| A/C Ukuphinda-phinda(mm) | ±5 |
| Imagazini yesixhobo | 32 |
| Inkqubo ye-CNC | HEIDENHAIN TNC640 |
Ubumbeko olusemgangathweni
| Inkqubo ye-Siemens 840Dsl CNC | Jemani |
| X, Y, Z feed servo motors | HEIDENHAIN eJamani |
| XYZ Servo Drive | HEIDENHAIN eJamani |
| AC Servo Spindle Motor | HEIDENHAIN eJamani |
| Intloko yekhonkco eline-axis emihlanu | eShanghai |
| Ibhola Screw | HIWIN okanye uphawu olulinganayo |
| Linear Roller Guide | HIWIN okanye uphawu olulinganayo |
| Isikrufu ngasinye se-shaft | IJapan NSK okanye uphawu olufanayo |
| Ukudibanisa | I-Taiwan okanye i-brand efanayo |
| Spiral cutter | eShanghai |
| umatshini wokukhusela umzila kaloliwe | eShanghai |
| Impompo yeoyile kunye nenkqubo yokuthambisa esembindini | Proton okanye SKF okanye efanayo |
| Ukutshintsha okukufutshane, i-intermediate relay | Omron / Schneider okanye efanayo |
| isandla pulse generator | Umnikezeli wenkqubo okhethiweyo umenzi/okanye uphawu olulinganayo |
| I-spindle | INNA okanye efanayo |
| umatshini omkhulu wokuphosa | eShanghai |
| umatshini sheet metal ukhuseleko lwangaphandle | eShanghai |
| iibholiti iankile umatshini, uphondo iseti epheleleyo | eShanghai |
| Inkqubo ye-hydraulic | edumileyo eTshayina |
| Izibane zomsebenzi kunye nezibane zokulumkisa | edumileyo eTshayina |
| Indlela yokulinganisa iinkunzi zeegusha zokuphotha | edumileyo eTshayina |
| Inkqubo yokupholisa i-spindle kunye nenkqubo yokubonelela ngamanzi | edumileyo eTshayina |
| Izixhobo zokulondoloza eziqhelekileyo | edumileyo eTshayina |
| Incwadi yeMiyalelo yoomatshini |
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| Incwadi yoMyalelo yoMbane |
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| Isiqinisekiso |
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| Uluhlu lokupakisha |
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| Isikimu sombane |
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| Incwadi yokuSebenza yeNkqubo |
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| Incwadi yoLungiso lweNkqubo |
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| Inkqubo yeparameter manual |
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| Itheyibhile yepharamitha yemveliso yenkqubo |
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| Umzobo wesiseko | Kubonelelwe emva kokuba isivumelwano siqale ukusebenza |
| Ibhokisi yokulawula incwadana yokulawula ubushushu |
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Enkosi ngosinaka ixehsa lakho!
