Iziko lokulungisa izixhobo ze-V5-1000A ezine-axis ezi-5

Intshayelelo:


Iinkcukacha zeMveliso

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IZiko loMatshini oluMileyo oluneMigca emihlanu

Iziko loomatshini be-V5-1000A eline-axis ezintlanu lisebenzisa isakhiwo esiqinileyo se-gantry kwaye lixhotyiswe nge-spindle yombane eqhelekileyo, i-turntable ye-CNC ejikelezayo ene-axis ezimbini kunye nemagazini yesixhobo se-servo ye-chain ethe tye. Inokwenza i-machining yezixhobo ezinzima ngesantya esiphezulu, ngokuchaneka okuphezulu, nangokusebenzayo. Isetyenziswa kakhulu kwiMveliso emitsha yezithuthi zamandla, ii-blisks zeenqwelomoya, ii-impellers ze-turbine zomphunga, ii-molds kunye nezinye iimveliso.

1. Uyilo olupheleleyo lomatshini

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Iziko loomatshini le-V5-1000A lisebenzisa isakhiwo esizinzileyo se-gantry, ikholamu inamathele kwisiseko, umqadi uhamba ngobude ecaleni kwekholamu (ulwalathiso lwe-Y), ipleyiti yesilayidi ihamba ecaleni ecaleni kwe-beam (ulwalathiso lwe-X), kwaye i-headstock ihamba ngokuthe nkqo ecaleni kwepleyiti yesilayidi (ulwalathiso lwe-Z). Ibhentshi yokusebenza isebenzisa isakhiwo se-cradle esiziphuhlisileyo, kwaye izalathisi zokusebenza ezahlukeneyo zifikelele kwinqanaba eliphambili lamazwe ngamazwe.

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2. Inkqubo yokondla
Ii-axes ze-X, Y, Z zisebenzisa ukuqina okuphezulu kakhulu, izikhokelo ze-roller ezichanekileyo kakhulu kunye nezikrufu zebhola ezisebenzayo kakhulu, ezinoxinzelelo oluphantsi oluguquguqukayo nolungaguqukiyo, uvakalelo oluphezulu, ukungcangcazela okuphantsi ngesantya esiphezulu, akukho kurhubuluza ngesantya esiphantsi, ukuchaneka okuphezulu kokubeka, kunye nokusebenza kakuhle kwe-servo drive.
Iimoto ze-servo ze-axis ze-X, Y, Z ziqhagamshelwe ngezikrufu zebhola ezichanekileyo kakhulu ngokusebenzisa izinciphisi ezichanekileyo, ezinokutya okuguquguqukayo, indawo echanekileyo kunye nokuchaneka okuphezulu kokudlulisela.
Imoto ye-servo ye-Z-axis inomsebenzi webrake. Kwimeko yokusilela kwamandla, ingayibamba ngokuzenzekelayo ibrake ukuze ibambe ishaft yemoto ngokuqinileyo ukuze ingakwazi ukujikeleza, nto leyo edlala indima ekukhuseleni ukhuseleko.
3. I-spindle yombane
I-spindle eneenjini isebenzisa i-spindle eneenjini ye-BT50 eyenziwe ngokwayo (i-spindle eneenjini ye-HSKA100 ayinyanzelekanga), kwaye isiphelo sixhotyiswe nge-ring spray joint ukuze ipholise isixhobo. Ineenzuzo zesantya esiphezulu, ukuchaneka okuphezulu, impendulo enamandla aphezulu, njl.njl., kwaye inokwenza ulawulo lwesantya olungenamagxa, i-encoder eyakhelwe ngaphakathi echanekileyo, inokufikelela ekumiseni ngokuchanekileyo kunye nokucofa okuqinileyo.

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4. I-Turntable
I-turntable ye-dual-axis direct-drive cradle eyenzelwe ngokwayo ixhotyiswe nge-high-precision absolute encoder kwaye ipholiswa yi-water cooler kubushushu obungaguqukiyo. Inezibonelelo zokuqina okuphezulu, ukuchaneka okuphezulu, kunye nempendulo ephezulu enamandla. Itafile yokusebenza isebenzisa ii-radial T-slots ze-5-18mm, kwaye umthwalo ovumelekileyo yi-2000kg (isasazwa ngokulinganayo)

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5. Imagazini yezixhobo
Imagazini yezixhobo isebenzisa imagazini yezixhobo ze-servo ze-BT50 ezithe tye, ezinokuthwala izixhobo ezingama-30.

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6. Inkqubo yempendulo yeluphu evaliweyo ngokupheleleyo
Ii-axes ezithe nkqo ze-X, Y, Z zixhotyiswe nge-HEIDENHAIN LC195S blue value grating ruler; Iitafile ezijikelezayo ze-A kunye ne-C zixhotyiswe nge-HEIDENHAIN RCN2310 absolute value angle encoders ukuze kufezekiswe impendulo epheleleyo ye-closed-loop yee-axes ezi-5 zokuphakelwa, ukuqinisekisa ukuba umatshini unobunono obuphezulu kunye nokugcinwa okuchanekileyo okuphezulu.

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7. Inkqubo yokupholisa kunye neyomoya
Ixhotyiswe ngempompo enkulu yokupholisa amanzi kunye netanki yamanzi ukubonelela ngokupholisa okwaneleyo kwezixhobo kunye nezinto zokusebenza. Isiphelo sentloko sixhotyiswe ngeempumlo zokupholisa, ezinokulawulwa yikhowudi ye-M okanye iphaneli yokulawula.
Ixhotyiswe ngesixhobo sokupholisa amanzi sokupholisa ubushushu obungaguqukiyo, ukuqinisekisa ukuba i-electric spindle kunye ne-direct drive turntable zikwimeko entle yokusebenza kwaye zinokusebenza ngokufanelekileyo ixesha elide.
Inkqubo yomoya isebenzisa izinto zomoya zokucoca, kwaye iyaziqonda imisebenzi yokucoca nokuvuthela umngxuma we-spindle, ikhusela uphawu lomoya lwe-spindle bearing, kunye nokuvuthela nokucoca irula ye-grating.
8. Inkqubo yokuthambisa esetyenziswa kwindawo enye
Ibhloko yesilayidi yereyile yesikhokelo kunye nenati yeskrubhu yebhola zonke zithanjiswe ngamafutha amancinci, kwaye ukuthambisa kubonelelwa rhoqo nangobuninzi ukuqinisekisa ukuchaneka nokuzinza kweskrubhu yebhola kunye nereyile yesikhokelo.
9. Inkqubo yokuthambisa ioyile negesi
I-spindle yombane ixhotyiswe ngesixhobo sokuthambisa ioyile negesi esingeniswe kwamanye amazwe, esinokuthambisa ngokupheleleyo size sipholise i-spindle. I-sensor inokubonelela nge-alamu yokuthambisa engaqhelekanga, enokuqinisekisa ngokufanelekileyo ukuba i-spindle isebenza ngokuzinzileyo ngesantya esiphezulu ixesha elide.
10. Inkqubo yokulinganisa umsebenzi
Lo matshini uxhotyiswe nge-Renishaw RMP60 radio probe, esetyenziswa kunye ne-RMI receiver, i-frequency yokusebenza yi-2400 MHz ukuya kwi-2483.5 MHz, umlinganiselo wokuphindaphinda kwicala elinye ungaphantsi okanye ulingana ne-1um (isantya sokulinganisa esingu-480mm/min, kusetyenziswa i-stylus engama-50mm), kwaye ubushushu obusebenzayo obufanelekileyo buyi-5°C ukuya kwi-55°C.

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11. Inkqubo yokulinganisa izixhobo
Lo matshini uxhotyiswe ngesixhobo sokuseta i-laser se-Renishaw NC4, ukuphindaphindwa komlinganiselo yi-±0.1um, kwaye ubushushu bokusebenza buyi-5°C ukuya kwi-50°C.

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12. Umsebenzi wokulinganisa ngokuchanekileyo we-axis ezintlanu
Lo matshini uxhotyiswe nge-Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, edibene nenkqubo yokulinganisa i-workpiece RMP60, evumela abasebenzisi bomatshini ukuba bajonge ngokukhawuleza nangokuchanekileyo imeko yee-rotary axes baze bachonge iingxaki ezibangelwa kukutshintsha kobushushu kunye nokufuma, ukungqubana komatshini okanye iingxaki zokuguguleka, banokulungisa ngokukhawuleza kwaye bafumane ukujonga ukusebenza, balinganise kwaye bajonge indlela oomatshini abanzima abatshintsha ngayo ngokuhamba kwexesha.

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13. ukhuseleko loomatshini

Lo matshini usebenzisa isigqubuthelo esikhuselekileyo esivalekileyo ngokupheleleyo esihlangabezana nemigangatho yokhuseleko ukuthintela ukuchitheka kwe-coolant kunye neetships, ukuqinisekisa ukusebenza okukhuselekileyo, kunye nokubonakala okumnandi. Icala le-X lomatshini lixhotyiswe ngesigqubuthelo esikhuselayo, esinokukhusela ngokufanelekileyo ireyile yesikhokelo kunye nesikrufu sebhola.

14. iimeko zokusebenza koomatshini

(1) Umbane: 380V ± 10% 50HZ ± 1HZ umbane otshintshanayo onezigaba ezintathu

(2) Ubushushu obuphakathi: 5℃ -40℃

(3) Ubushushu obufanelekileyo: 20℃±2℃

(4) Ukufuma okunxulumeneyo: 20-75%

(5) Uxinzelelo lomthombo womoya: 6±1 ibha

(6) Ukuhamba komthombo womoya: 500 L/min

15. Ukuqaliswa komsebenzi wenkqubo ye-CNC

Uqwalaselo lwenkqubo ye-Siemens 840Dsl.730 CNC

Into

 

Igama

 

Amagqabaza

 

Imisebenzi yenkqubo Ubuncinane be-pulse equivalent I-axis ethe tyaba 0.001 mm, i-axis ejikelezayo 0.001°
Izinga lokutya ngomzuzu/uguquko  
Ukutya kunye nokuhamba ngokukhawuleza  
Ukugqithisa izinga lokungenisa imali 0~120%  
Umda wesantya sespindle  
Ukusika isantya rhoqo kwe-Spindle  
Ukubeka esweni ispindle  
Ukufakwa kwe-Spindle ngaphezulu kwe-50~120%  
Umboniso wesantya se-Spindle  
ISAKHIWO Ukuqonda ukuguqulwa kwenkqubo kunye nomatshini wokusika i-bevel
Ukutshintsha inkqubo yokulinganisa ngokuthe ngqo/ngokungathanga ngqo  
Umsebenzi wokujonga phambili okanye umsebenzi wokujonga phambili  
Imbuyekezo yempazamo yepitch ye-Lead screw  
Imbuyekezo yeempazamo zeNkqubo yoLinganiso  
Imbuyekezo yeMpazamo yeQuadrant  
Imbuyekezo yokubuyela umva  
Ulawulo lwezixhobo  
Uqwalaselo lweZixhobo zeHardware Inani lee-axes zolawulo X, Y, Z, A, C ii-axes ezintlanu ze-coordinate kunye ne-axis enye ephambili
Ulawulo lwangaxeshanye lwenani lee-axes Uqhagamshelo lwe-X, Y, Z, A, C olune-axis ezintlanu
igama le-axis X, Y, Z, A, C, SP
isixhobo sokubona Isibonisi se-LCD esinombala we-15", umbhalo wesiTshayina/isiNgesi
Iphaneli yokusebenza Ikhibhodi ye-CNC esebenza ngokupheleleyo ye-OP015
ujongano lonxibelelwano phakathi koomatshini bomntu Uqwalaselo oluqhelekileyo lwe-TCU
Iphaneli yokulawula umatshini Iphaneli yokulawula ye-SINUMERIK MCP 483C PN, izitshixo ezingama-50 zoomatshini ezine-LED, kunye ne-PROFINET, ujongano lwe-Industrial Ethernet
Iyunithi yokusebenza ephathwa ngesandla  
Ujongano oluqhelekileyo lwekhibhodi  
Ujongano lwe-Ethernet Idityaniswe kwi-NCU (umsebenzi wothungelwano lweworkshop evulekileyo)
Isango le-USB I-USB eyi-3 x 0.5 A edityaniswe kwi-TCU
Inkqubo ye-PLC I-PLC317-3PN/DP
Umsebenzi wokutolika Ikhefu lokuphakelwa  
ukusika intambo  
Ukusika ngaxeshanye  
Unxibelelwano olunemigca emithathu  
Unxibelelwano olujikelezayo oluhambelanayo olunemijikelo emibini  
Ukufakelwa kwe-helical  
Ukucofa / Ukucofa Okuqinileyo  
ucwangciso Ukungqubana/ukujikelezisa okugqithisileyo  
umhleli wenkqubo Thobela umgangatho we-DIN66025, kunye neempawu zolwimi ezikumgangatho ophezulu
Inkqubo epheleleyo okanye eqhubekayo  
Inguqu yomsebenzisi, inokulungiseka  
Ukunyuka kweNkqubo kunye namasebe  
inkqubo ye-macro  
Ukulungelelanisa ukuguqulelwa kwenkqubo kunye nokujikeleza  
Ukuprograma kunye noomatshini ngaxeshanye  
Imiyalelo yenkqubo yokubuyela kwindawo yokubhekisa  
Inkqubo ye-contour kunye nenkqubo ye-canned cycle programming  
Ukujonga kunye nokulinganisa  
ukukhetha inqwelo-moya  
Inkqubo yokulungelelanisa umsebenzi  
Umjikelo wokubhola nokugaya okwibhokisi  
I-offset ye-zero  
vimba uphendlo  
Ukukhangela inombolo yenkqubo  
Ukuhlelwa kwemvelaphi  
ukhuseleko lwenkqubo  
Khetha inkqubo ngokwesikhokelo  
Imisebenzi ye-Arithmetic kunye ne-trigonometric  
Ukuthelekisa kunye nokusebenza okunengqiqo  
Iphakheji yesoftware yoomatshini bokulungisa izixhobo ezijikelezayo ezintlanu Utshintsho lwe-five-axis; imbuyekezo yesixhobo se-five-axis; umsebenzi wokujikeleza ujikeleze iziko lesixhobo (RTCP)
Umsebenzi wokukhusela ukhuseleko Imida yendawo yoomatshini enokucwangciswa  
Umsebenzi wovavanyo lwenkqubo  
indawo yokumisa ngexesha likaxakeka  
Ukubeka iliso kwimida yesoftware  
Ukubeka iliso kwi-contour  
Ukufunyanwa kokungqubana kweContour  
Ukubeka iliso okungaguqukiyo  
Ukubeka iliso kwindawo  
ukujonga isantya  
Imida yendawo yokucubungula  
umda we-torque  
Imisebenzi yokhuseleko Ukubeka esweni iwotshi iisekethe zokulinganisa, ubushushu obugqithisileyo, ibhetri, i-voltage, imemori, iiswitshi zomda, ukubeka esweni ifeni  
Indlela yokusebenza EZIZENZEKELAYO  
Uhlengahlengiso lwe-JOG (ngesandla)  
Ukusebenza kwesondo lesandla  
Ukufakwa kwedatha ngesandla kwe-MDA  
Uxilongo lwe-NC kunye ne-PLC olunomboniso wombhalo, isigcini-sikrini  
ukusebenza kunye nokubonisa Umboniso womsebenzi wokuzixilonga Kubandakanya imo ye-REF, imo yokunyusa (x1, x10, x100)
Umboniso wendawo yangoku  
Umboniso wemizobo  
umboniso wenkqubo  
umboniso wempazamo yenkqubo  
Umboniso wempazamo yokusebenza  
Isiboniso sesantya sokusika sokwenyani  
Umboniso wemenyu yesiTshayina nesiNgesi  
Umboniso wolwazi lwe-alamu  
Iiseti ezininzi zeeseti zemiyalelo ye-M-code  
Xhasa ukudluliselwa kwedatha yebhasi yePROFINET  
unxibelelwano lwedatha Isango le-USB Idatha ye-NC, idatha ye-PLC kunye neenkqubo zigcinwa kwi-U disk ukuze zifumane idatha yokufaka kunye neyokukhupha
Ukudluliselwa kwedatha ye-Ethernet Nge-interface ye-Ethernet

 Ipharamitha ephambili

Into Iinkcukacha Iyunithi
ibhentshi yokusebenza

 

 

ubungakanani bedesika yokusebenza φ1000×800 mm
umthwalo ophezulu ovumelekileyo 2000 kg
Ubungakanani be-T-slot 5×18 个×mm
ukucubungula

ububanzi

 

 

 

 

 

I-axis ye-X 1150 mm
I-axis ka-Y 1300 mm
I-axis ka-Z 900 mm
I-A-axis -150~+130 °
I-axis ka-C 360 °
Umgama ukusuka kwicala lesiphelo se-spindle ukuya etafileni yokusebenza Ubuninzi 1080 mm
Ubuncinci 180 mm
 

I-Spindle

 

 

 

Umngxuma wekhowuni BT50  
Isantya esilinganisiweyo 1500 r/min
isantya esiphezulu 10000
I-torque ephumayo S1/S6 191/236 Nm
Amandla enjini yespindle S1/S6 30/37 kW
 

I-axis

 

 

 

 

 

 

 

 

 

hamba ngokukhawuleza I-axis ye-X 25 m/ngomzuzu
I-axis ka-Y 25
I-axis ka-Z 25
Isantya esiphezulu se-Turntable I-A-axis 15 i-rpm
I-axis ka-C 30 i-rpm
Amandla emoto ye-axis ye-X/Y/Z 3.1/4.4/2 kW
Amandla emoto ye-A/C axis 6.3 *2/ 9.4 kW
I-A-axis I-torque elinganisiweyo 4000×2 Nm
I-axis ka-C I-torque elinganisiweyo 3000 Nm
izinga eliphezulu lokutya X/Y/Z 25 m/ngomzuzu
Umoya opholileyo 15/30 i-rpm
 

Imagazini yezixhobo

 

 

 

 

 

Ifomu yemagazini yesixhobo tye  
indlela yokukhetha izixhobo Ukukhetha izixhobo ezikufutshane ngeendlela ezimbini  
Ubungakanani besixhobo semagazini 30 T
Ubude obukhulu besixhobo 400 mm
Ubunzima obukhulu besixhobo 20 kg
Ububanzi bentloko yomsiki obukhulu izele ziimela φ125 mm
Isixhobo esingenanto esikufutshane φ180 mm
 

isikhundla

ukuchaneka

Umgangatho olawulayo GB/T20957.4(ISO10791-4)  
I-axis ye-X/axis ye-Y/axis ye-Z 0.008/0.008/0.008 mm
I-axis B / i-axis C 8″/8″  
phinda

isikhundla

ukuchaneka

I-axis ye-X/axis ye-Y/axis ye-Z 0.006/0.006/0.006 mm
I-axis B / i-axis C 6″/6″  
Ubunzima bomatshini 33000 kg
umthamo wombane uwonke 80 I-KVA
ubungakanani besakhelo somatshini 7420×4770×4800 mm

Uluhlu loqwalaselo

Umgangatho

 

1. Izinto eziphambili (kubandakanya isiseko, ikholamu, umqadi, ipleyiti yesilayidi, ibhokisi ye-spindle)

2. Inkqubo yokutya ene-axis ezintathu ze-X, Y, Z
3. Uhlobo lweCradle turntable AC1000
4. I-spindle yombane
5. Inkqubo yolawulo lombane (kubandakanya ikhabhinethi yombane, imodyuli yamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi yombane, njl.njl.)
6. Inkqubo ye-hydraulic
7. Inkqubo yomoya
8. Inkqubo yokuthambisa esetyenziswa kwindawo enye
9. Isibandisi samanzi
10. Umthuthi weetshiphusi, itanki yamanzi, umqokeleli weetshiphusi
11. Irula yokurhawula
12. Isiciko sokukhusela uloliwe
13. isigqubuthelo sokukhusela umatshini ngokubanzi
14. Inkqubo yokulinganisa umsebenzi
15. Isixhobo sokuseta izixhobo
16. Umsebenzi wokulinganisa ngokuchanekileyo we-axis ezintlanu

 

1. Isatifikethi sokuvumelana 1

2. Uluhlu lokupakisha ikopi e-1

3. Iseti e-1 yencwadi yesandla yomatshini (uhlobo lwe-elektroniki)

4. idatha yogcino lomatshini iseti e-1 (idiski ye-U)

Incwadana yokuxilonga i-alamu ye-5.840D iseti e-1 (uhlobo lwe-elektroniki)/isikhokelo sokuxilonga se-828D ikopi e-1 (uhlobo lwe-elektroniki)

Incwadana yokusebenza yokugaya eyi-6.840D ikopi e-1 (inguqulelo ye-elektroniki)/incwadana yokusebenza eyi-828D ikopi e-1 (inguqulelo ye-elektroniki)

Incwadana yokuhlela ye-840D inxalenye esisiseko e-1 (uhlobo lwe-elektroniki) / Incwadana yokuhlela ye-828D 1 (uhlobo lwe-elektroniki)

Into

Iimpawu

I-X/Y/Z axis motor kunye ne-drive

I-Siemens, eJamani

uthotho lwamandla

i-igus yaseJamani

isibiyeli sesikrufu

IJapan NSK/NACHI

Izikhokelo eziLungelelanisiweyo

ISchneeberg, eJamani

Imagazini yezixhobo

I-Okada

isinciphisi

I-STOBER, eJamani

Ukuthambisa okuphakathi

Japhan

Isikrufu sebhola

ISHUTON, eSpain

Izixhobo zomoya

I-SMC yaseJapan

Isifudumezi somoya sekhabhinethi yombane

iTshayina

isiqandisi samanzi

iTshayina

irula yokurhawula

I-HEIDENHAIN, eJamani

Inkqubo yokulinganisa umsebenzi

Renishaw, e-UK

Inkqubo yokulinganisa izixhobo

Renishaw, e-UK

Iipatrs ezinomatshini

Iinkcukacha

Ubungakanani

I-ayini yomatshini womatrasi

 

Iiseti ezi-8

Iibholthi ze-ankile

 

Iiseti ezi-8

amakhonkco

I-M30

Iziqwenga ezi-2

amakhonkco

M36

Iziqwenga ezi-2

izixhasi

 

Iseti e-1

Isitshixo sika-Allen

10

1

Isitshixo sika-Allen

12

1

Isitshixo sika-Allen

14

1

Isitshixo sika-Allen

19

1

Indawo yokukhwelisa i-Z-axis

 

1

Ukukhweza i-X-axis

 

1

Ukulungiswa kwe-Y-axis

 

1

Enkosi ngosinaka ixehsa lakho!


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