Iziko lokulungisa izixhobo ze-V5-1000A ezine-axis ezi-5
IZiko loMatshini oluMileyo oluneMigca emihlanu
Iziko loomatshini be-V5-1000A eline-axis ezintlanu lisebenzisa isakhiwo esiqinileyo se-gantry kwaye lixhotyiswe nge-spindle yombane eqhelekileyo, i-turntable ye-CNC ejikelezayo ene-axis ezimbini kunye nemagazini yesixhobo se-servo ye-chain ethe tye. Inokwenza i-machining yezixhobo ezinzima ngesantya esiphezulu, ngokuchaneka okuphezulu, nangokusebenzayo. Isetyenziswa kakhulu kwiMveliso emitsha yezithuthi zamandla, ii-blisks zeenqwelomoya, ii-impellers ze-turbine zomphunga, ii-molds kunye nezinye iimveliso.
1. Uyilo olupheleleyo lomatshini
Iziko loomatshini le-V5-1000A lisebenzisa isakhiwo esizinzileyo se-gantry, ikholamu inamathele kwisiseko, umqadi uhamba ngobude ecaleni kwekholamu (ulwalathiso lwe-Y), ipleyiti yesilayidi ihamba ecaleni ecaleni kwe-beam (ulwalathiso lwe-X), kwaye i-headstock ihamba ngokuthe nkqo ecaleni kwepleyiti yesilayidi (ulwalathiso lwe-Z). Ibhentshi yokusebenza isebenzisa isakhiwo se-cradle esiziphuhlisileyo, kwaye izalathisi zokusebenza ezahlukeneyo zifikelele kwinqanaba eliphambili lamazwe ngamazwe.
2. Inkqubo yokondla
Ii-axes ze-X, Y, Z zisebenzisa ukuqina okuphezulu kakhulu, izikhokelo ze-roller ezichanekileyo kakhulu kunye nezikrufu zebhola ezisebenzayo kakhulu, ezinoxinzelelo oluphantsi oluguquguqukayo nolungaguqukiyo, uvakalelo oluphezulu, ukungcangcazela okuphantsi ngesantya esiphezulu, akukho kurhubuluza ngesantya esiphantsi, ukuchaneka okuphezulu kokubeka, kunye nokusebenza kakuhle kwe-servo drive.
Iimoto ze-servo ze-axis ze-X, Y, Z ziqhagamshelwe ngezikrufu zebhola ezichanekileyo kakhulu ngokusebenzisa izinciphisi ezichanekileyo, ezinokutya okuguquguqukayo, indawo echanekileyo kunye nokuchaneka okuphezulu kokudlulisela.
Imoto ye-servo ye-Z-axis inomsebenzi webrake. Kwimeko yokusilela kwamandla, ingayibamba ngokuzenzekelayo ibrake ukuze ibambe ishaft yemoto ngokuqinileyo ukuze ingakwazi ukujikeleza, nto leyo edlala indima ekukhuseleni ukhuseleko.
3. I-spindle yombane
I-spindle eneenjini isebenzisa i-spindle eneenjini ye-BT50 eyenziwe ngokwayo (i-spindle eneenjini ye-HSKA100 ayinyanzelekanga), kwaye isiphelo sixhotyiswe nge-ring spray joint ukuze ipholise isixhobo. Ineenzuzo zesantya esiphezulu, ukuchaneka okuphezulu, impendulo enamandla aphezulu, njl.njl., kwaye inokwenza ulawulo lwesantya olungenamagxa, i-encoder eyakhelwe ngaphakathi echanekileyo, inokufikelela ekumiseni ngokuchanekileyo kunye nokucofa okuqinileyo.
4. I-Turntable
I-turntable ye-dual-axis direct-drive cradle eyenzelwe ngokwayo ixhotyiswe nge-high-precision absolute encoder kwaye ipholiswa yi-water cooler kubushushu obungaguqukiyo. Inezibonelelo zokuqina okuphezulu, ukuchaneka okuphezulu, kunye nempendulo ephezulu enamandla. Itafile yokusebenza isebenzisa ii-radial T-slots ze-5-18mm, kwaye umthwalo ovumelekileyo yi-2000kg (isasazwa ngokulinganayo)
5. Imagazini yezixhobo
Imagazini yezixhobo isebenzisa imagazini yezixhobo ze-servo ze-BT50 ezithe tye, ezinokuthwala izixhobo ezingama-30.
6. Inkqubo yempendulo yeluphu evaliweyo ngokupheleleyo
Ii-axes ezithe nkqo ze-X, Y, Z zixhotyiswe nge-HEIDENHAIN LC195S blue value grating ruler; Iitafile ezijikelezayo ze-A kunye ne-C zixhotyiswe nge-HEIDENHAIN RCN2310 absolute value angle encoders ukuze kufezekiswe impendulo epheleleyo ye-closed-loop yee-axes ezi-5 zokuphakelwa, ukuqinisekisa ukuba umatshini unobunono obuphezulu kunye nokugcinwa okuchanekileyo okuphezulu.
7. Inkqubo yokupholisa kunye neyomoya
Ixhotyiswe ngempompo enkulu yokupholisa amanzi kunye netanki yamanzi ukubonelela ngokupholisa okwaneleyo kwezixhobo kunye nezinto zokusebenza. Isiphelo sentloko sixhotyiswe ngeempumlo zokupholisa, ezinokulawulwa yikhowudi ye-M okanye iphaneli yokulawula.
Ixhotyiswe ngesixhobo sokupholisa amanzi sokupholisa ubushushu obungaguqukiyo, ukuqinisekisa ukuba i-electric spindle kunye ne-direct drive turntable zikwimeko entle yokusebenza kwaye zinokusebenza ngokufanelekileyo ixesha elide.
Inkqubo yomoya isebenzisa izinto zomoya zokucoca, kwaye iyaziqonda imisebenzi yokucoca nokuvuthela umngxuma we-spindle, ikhusela uphawu lomoya lwe-spindle bearing, kunye nokuvuthela nokucoca irula ye-grating.
8. Inkqubo yokuthambisa esetyenziswa kwindawo enye
Ibhloko yesilayidi yereyile yesikhokelo kunye nenati yeskrubhu yebhola zonke zithanjiswe ngamafutha amancinci, kwaye ukuthambisa kubonelelwa rhoqo nangobuninzi ukuqinisekisa ukuchaneka nokuzinza kweskrubhu yebhola kunye nereyile yesikhokelo.
9. Inkqubo yokuthambisa ioyile negesi
I-spindle yombane ixhotyiswe ngesixhobo sokuthambisa ioyile negesi esingeniswe kwamanye amazwe, esinokuthambisa ngokupheleleyo size sipholise i-spindle. I-sensor inokubonelela nge-alamu yokuthambisa engaqhelekanga, enokuqinisekisa ngokufanelekileyo ukuba i-spindle isebenza ngokuzinzileyo ngesantya esiphezulu ixesha elide.
10. Inkqubo yokulinganisa umsebenzi
Lo matshini uxhotyiswe nge-Renishaw RMP60 radio probe, esetyenziswa kunye ne-RMI receiver, i-frequency yokusebenza yi-2400 MHz ukuya kwi-2483.5 MHz, umlinganiselo wokuphindaphinda kwicala elinye ungaphantsi okanye ulingana ne-1um (isantya sokulinganisa esingu-480mm/min, kusetyenziswa i-stylus engama-50mm), kwaye ubushushu obusebenzayo obufanelekileyo buyi-5°C ukuya kwi-55°C.
11. Inkqubo yokulinganisa izixhobo
Lo matshini uxhotyiswe ngesixhobo sokuseta i-laser se-Renishaw NC4, ukuphindaphindwa komlinganiselo yi-±0.1um, kwaye ubushushu bokusebenza buyi-5°C ukuya kwi-50°C.
12. Umsebenzi wokulinganisa ngokuchanekileyo we-axis ezintlanu
Lo matshini uxhotyiswe nge-Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, edibene nenkqubo yokulinganisa i-workpiece RMP60, evumela abasebenzisi bomatshini ukuba bajonge ngokukhawuleza nangokuchanekileyo imeko yee-rotary axes baze bachonge iingxaki ezibangelwa kukutshintsha kobushushu kunye nokufuma, ukungqubana komatshini okanye iingxaki zokuguguleka, banokulungisa ngokukhawuleza kwaye bafumane ukujonga ukusebenza, balinganise kwaye bajonge indlela oomatshini abanzima abatshintsha ngayo ngokuhamba kwexesha.
13. ukhuseleko loomatshini
Lo matshini usebenzisa isigqubuthelo esikhuselekileyo esivalekileyo ngokupheleleyo esihlangabezana nemigangatho yokhuseleko ukuthintela ukuchitheka kwe-coolant kunye neetships, ukuqinisekisa ukusebenza okukhuselekileyo, kunye nokubonakala okumnandi. Icala le-X lomatshini lixhotyiswe ngesigqubuthelo esikhuselayo, esinokukhusela ngokufanelekileyo ireyile yesikhokelo kunye nesikrufu sebhola.
14. iimeko zokusebenza koomatshini
(1) Umbane: 380V ± 10% 50HZ ± 1HZ umbane otshintshanayo onezigaba ezintathu
(2) Ubushushu obuphakathi: 5℃ -40℃
(3) Ubushushu obufanelekileyo: 20℃±2℃
(4) Ukufuma okunxulumeneyo: 20-75%
(5) Uxinzelelo lomthombo womoya: 6±1 ibha
(6) Ukuhamba komthombo womoya: 500 L/min
15. Ukuqaliswa komsebenzi wenkqubo ye-CNC
Uqwalaselo lwenkqubo ye-Siemens 840Dsl.730 CNC
| Into
| Igama
| Amagqabaza
|
| Imisebenzi yenkqubo | Ubuncinane be-pulse equivalent | I-axis ethe tyaba 0.001 mm, i-axis ejikelezayo 0.001° |
| Izinga lokutya ngomzuzu/uguquko | ||
| Ukutya kunye nokuhamba ngokukhawuleza | ||
| Ukugqithisa izinga lokungenisa imali 0~120% | ||
| Umda wesantya sespindle | ||
| Ukusika isantya rhoqo kwe-Spindle | ||
| Ukubeka esweni ispindle | ||
| Ukufakwa kwe-Spindle ngaphezulu kwe-50~120% | ||
| Umboniso wesantya se-Spindle | ||
| ISAKHIWO | Ukuqonda ukuguqulwa kwenkqubo kunye nomatshini wokusika i-bevel | |
| Ukutshintsha inkqubo yokulinganisa ngokuthe ngqo/ngokungathanga ngqo | ||
| Umsebenzi wokujonga phambili okanye umsebenzi wokujonga phambili | ||
| Imbuyekezo yempazamo yepitch ye-Lead screw | ||
| Imbuyekezo yeempazamo zeNkqubo yoLinganiso | ||
| Imbuyekezo yeMpazamo yeQuadrant | ||
| Imbuyekezo yokubuyela umva | ||
| Ulawulo lwezixhobo | ||
| Uqwalaselo lweZixhobo zeHardware | Inani lee-axes zolawulo | X, Y, Z, A, C ii-axes ezintlanu ze-coordinate kunye ne-axis enye ephambili |
| Ulawulo lwangaxeshanye lwenani lee-axes | Uqhagamshelo lwe-X, Y, Z, A, C olune-axis ezintlanu | |
| igama le-axis | X, Y, Z, A, C, SP | |
| isixhobo sokubona | Isibonisi se-LCD esinombala we-15", umbhalo wesiTshayina/isiNgesi | |
| Iphaneli yokusebenza | Ikhibhodi ye-CNC esebenza ngokupheleleyo ye-OP015 | |
| ujongano lonxibelelwano phakathi koomatshini bomntu | Uqwalaselo oluqhelekileyo lwe-TCU | |
| Iphaneli yokulawula umatshini | Iphaneli yokulawula ye-SINUMERIK MCP 483C PN, izitshixo ezingama-50 zoomatshini ezine-LED, kunye ne-PROFINET, ujongano lwe-Industrial Ethernet | |
| Iyunithi yokusebenza ephathwa ngesandla | ||
| Ujongano oluqhelekileyo lwekhibhodi | ||
| Ujongano lwe-Ethernet | Idityaniswe kwi-NCU (umsebenzi wothungelwano lweworkshop evulekileyo) | |
| Isango le-USB | I-USB eyi-3 x 0.5 A edityaniswe kwi-TCU | |
| Inkqubo ye-PLC | I-PLC317-3PN/DP | |
| Umsebenzi wokutolika | Ikhefu lokuphakelwa | |
| ukusika intambo | ||
| Ukusika ngaxeshanye | ||
| Unxibelelwano olunemigca emithathu | ||
| Unxibelelwano olujikelezayo oluhambelanayo olunemijikelo emibini | ||
| Ukufakelwa kwe-helical | ||
| Ukucofa / Ukucofa Okuqinileyo | ||
| ucwangciso | Ukungqubana/ukujikelezisa okugqithisileyo | |
| umhleli wenkqubo | Thobela umgangatho we-DIN66025, kunye neempawu zolwimi ezikumgangatho ophezulu | |
| Inkqubo epheleleyo okanye eqhubekayo | ||
| Inguqu yomsebenzisi, inokulungiseka | ||
| Ukunyuka kweNkqubo kunye namasebe | ||
| inkqubo ye-macro | ||
| Ukulungelelanisa ukuguqulelwa kwenkqubo kunye nokujikeleza | ||
| Ukuprograma kunye noomatshini ngaxeshanye | ||
| Imiyalelo yenkqubo yokubuyela kwindawo yokubhekisa | ||
| Inkqubo ye-contour kunye nenkqubo ye-canned cycle programming | ||
| Ukujonga kunye nokulinganisa | ||
| ukukhetha inqwelo-moya | ||
| Inkqubo yokulungelelanisa umsebenzi | ||
| Umjikelo wokubhola nokugaya okwibhokisi | ||
| I-offset ye-zero | ||
| vimba uphendlo | ||
| Ukukhangela inombolo yenkqubo | ||
| Ukuhlelwa kwemvelaphi | ||
| ukhuseleko lwenkqubo | ||
| Khetha inkqubo ngokwesikhokelo | ||
| Imisebenzi ye-Arithmetic kunye ne-trigonometric | ||
| Ukuthelekisa kunye nokusebenza okunengqiqo | ||
| Iphakheji yesoftware yoomatshini bokulungisa izixhobo ezijikelezayo ezintlanu | Utshintsho lwe-five-axis; imbuyekezo yesixhobo se-five-axis; umsebenzi wokujikeleza ujikeleze iziko lesixhobo (RTCP) | |
| Umsebenzi wokukhusela ukhuseleko | Imida yendawo yoomatshini enokucwangciswa | |
| Umsebenzi wovavanyo lwenkqubo | ||
| indawo yokumisa ngexesha likaxakeka | ||
| Ukubeka iliso kwimida yesoftware | ||
| Ukubeka iliso kwi-contour | ||
| Ukufunyanwa kokungqubana kweContour | ||
| Ukubeka iliso okungaguqukiyo | ||
| Ukubeka iliso kwindawo | ||
| ukujonga isantya | ||
| Imida yendawo yokucubungula | ||
| umda we-torque | ||
| Imisebenzi yokhuseleko Ukubeka esweni iwotshi iisekethe zokulinganisa, ubushushu obugqithisileyo, ibhetri, i-voltage, imemori, iiswitshi zomda, ukubeka esweni ifeni | ||
| Indlela yokusebenza | EZIZENZEKELAYO | |
| Uhlengahlengiso lwe-JOG (ngesandla) | ||
| Ukusebenza kwesondo lesandla | ||
| Ukufakwa kwedatha ngesandla kwe-MDA | ||
| Uxilongo lwe-NC kunye ne-PLC olunomboniso wombhalo, isigcini-sikrini | ||
| ukusebenza kunye nokubonisa | Umboniso womsebenzi wokuzixilonga | Kubandakanya imo ye-REF, imo yokunyusa (x1, x10, x100) |
| Umboniso wendawo yangoku | ||
| Umboniso wemizobo | ||
| umboniso wenkqubo | ||
| umboniso wempazamo yenkqubo | ||
| Umboniso wempazamo yokusebenza | ||
| Isiboniso sesantya sokusika sokwenyani | ||
| Umboniso wemenyu yesiTshayina nesiNgesi | ||
| Umboniso wolwazi lwe-alamu | ||
| Iiseti ezininzi zeeseti zemiyalelo ye-M-code | ||
| Xhasa ukudluliselwa kwedatha yebhasi yePROFINET | ||
| unxibelelwano lwedatha | Isango le-USB | Idatha ye-NC, idatha ye-PLC kunye neenkqubo zigcinwa kwi-U disk ukuze zifumane idatha yokufaka kunye neyokukhupha |
| Ukudluliselwa kwedatha ye-Ethernet | Nge-interface ye-Ethernet |
Ipharamitha ephambili
| Into | Iinkcukacha | Iyunithi | |||
| ibhentshi yokusebenza
| ubungakanani bedesika yokusebenza | φ1000×800 | mm | ||
| umthwalo ophezulu ovumelekileyo | 2000 | kg | |||
| Ubungakanani be-T-slot | 5×18 | 个×mm | |||
| ukucubungula ububanzi
| I-axis ye-X | 1150 | mm | ||
| I-axis ka-Y | 1300 | mm | |||
| I-axis ka-Z | 900 | mm | |||
| I-A-axis | -150~+130 | ° | |||
| I-axis ka-C | 360 | ° | |||
| Umgama ukusuka kwicala lesiphelo se-spindle ukuya etafileni yokusebenza | Ubuninzi | 1080 | mm | ||
| Ubuncinci | 180 | mm | |||
| I-Spindle
| Umngxuma wekhowuni | BT50 | |||
| Isantya esilinganisiweyo | 1500 | r/min | |||
| isantya esiphezulu | 10000 | ||||
| I-torque ephumayo S1/S6 | 191/236 | Nm | |||
| Amandla enjini yespindle S1/S6 | 30/37 | kW | |||
| I-axis
| hamba ngokukhawuleza | I-axis ye-X | 25 | m/ngomzuzu | |
| I-axis ka-Y | 25 | ||||
| I-axis ka-Z | 25 | ||||
| Isantya esiphezulu se-Turntable | I-A-axis | 15 | i-rpm | ||
| I-axis ka-C | 30 | i-rpm | |||
| Amandla emoto ye-axis ye-X/Y/Z | 3.1/4.4/2 | kW | |||
| Amandla emoto ye-A/C axis | 6.3 *2/ 9.4 | kW | |||
| I-A-axis | I-torque elinganisiweyo | 4000×2 | Nm | ||
| I-axis ka-C | I-torque elinganisiweyo | 3000 | Nm | ||
| izinga eliphezulu lokutya | X/Y/Z | 25 | m/ngomzuzu | ||
| Umoya opholileyo | 15/30 | i-rpm | |||
| Imagazini yezixhobo
| Ifomu yemagazini yesixhobo | tye | |||
| indlela yokukhetha izixhobo | Ukukhetha izixhobo ezikufutshane ngeendlela ezimbini | ||||
| Ubungakanani besixhobo semagazini | 30 | T | |||
| Ubude obukhulu besixhobo | 400 | mm | |||
| Ubunzima obukhulu besixhobo | 20 | kg | |||
| Ububanzi bentloko yomsiki obukhulu | izele ziimela | φ125 | mm | ||
| Isixhobo esingenanto esikufutshane | φ180 | mm | |||
| isikhundla ukuchaneka | Umgangatho olawulayo | GB/T20957.4(ISO10791-4) | |||
| I-axis ye-X/axis ye-Y/axis ye-Z | 0.008/0.008/0.008 | mm | |||
| I-axis B / i-axis C | 8″/8″ | ||||
| phinda isikhundla ukuchaneka | I-axis ye-X/axis ye-Y/axis ye-Z | 0.006/0.006/0.006 | mm | ||
| I-axis B / i-axis C | 6″/6″ | ||||
| Ubunzima bomatshini | 33000 | kg | |||
| umthamo wombane uwonke | 80 | I-KVA | |||
| ubungakanani besakhelo somatshini | 7420×4770×4800 | mm | |||
Uluhlu loqwalaselo
Umgangatho
|
| 1. Izinto eziphambili (kubandakanya isiseko, ikholamu, umqadi, ipleyiti yesilayidi, ibhokisi ye-spindle) |
| 2. Inkqubo yokutya ene-axis ezintathu ze-X, Y, Z | |
| 3. Uhlobo lweCradle turntable AC1000 | |
| 4. I-spindle yombane | |
| 5. Inkqubo yolawulo lombane (kubandakanya ikhabhinethi yombane, imodyuli yamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi yombane, njl.njl.) | |
| 6. Inkqubo ye-hydraulic | |
| 7. Inkqubo yomoya | |
| 8. Inkqubo yokuthambisa esetyenziswa kwindawo enye | |
| 9. Isibandisi samanzi | |
| 10. Umthuthi weetshiphusi, itanki yamanzi, umqokeleli weetshiphusi | |
| 11. Irula yokurhawula | |
| 12. Isiciko sokukhusela uloliwe | |
| 13. isigqubuthelo sokukhusela umatshini ngokubanzi | |
| 14. Inkqubo yokulinganisa umsebenzi | |
| 15. Isixhobo sokuseta izixhobo | |
| 16. Umsebenzi wokulinganisa ngokuchanekileyo we-axis ezintlanu | |
|
| 1. Isatifikethi sokuvumelana 1 2. Uluhlu lokupakisha ikopi e-1 3. Iseti e-1 yencwadi yesandla yomatshini (uhlobo lwe-elektroniki) 4. idatha yogcino lomatshini iseti e-1 (idiski ye-U) Incwadana yokuxilonga i-alamu ye-5.840D iseti e-1 (uhlobo lwe-elektroniki)/isikhokelo sokuxilonga se-828D ikopi e-1 (uhlobo lwe-elektroniki) Incwadana yokusebenza yokugaya eyi-6.840D ikopi e-1 (inguqulelo ye-elektroniki)/incwadana yokusebenza eyi-828D ikopi e-1 (inguqulelo ye-elektroniki) Incwadana yokuhlela ye-840D inxalenye esisiseko e-1 (uhlobo lwe-elektroniki) / Incwadana yokuhlela ye-828D 1 (uhlobo lwe-elektroniki) |
| Into | Iimpawu |
| I-X/Y/Z axis motor kunye ne-drive | I-Siemens, eJamani |
| uthotho lwamandla | i-igus yaseJamani |
| isibiyeli sesikrufu | IJapan NSK/NACHI |
| Izikhokelo eziLungelelanisiweyo | ISchneeberg, eJamani |
| Imagazini yezixhobo | I-Okada |
| isinciphisi | I-STOBER, eJamani |
| Ukuthambisa okuphakathi | Japhan |
| Isikrufu sebhola | ISHUTON, eSpain |
| Izixhobo zomoya | I-SMC yaseJapan |
| Isifudumezi somoya sekhabhinethi yombane | iTshayina |
| isiqandisi samanzi | iTshayina |
| irula yokurhawula | I-HEIDENHAIN, eJamani |
| Inkqubo yokulinganisa umsebenzi | Renishaw, e-UK |
| Inkqubo yokulinganisa izixhobo | Renishaw, e-UK |
| Iipatrs ezinomatshini | Iinkcukacha | Ubungakanani |
| I-ayini yomatshini womatrasi |
| Iiseti ezi-8 |
| Iibholthi ze-ankile |
| Iiseti ezi-8 |
| amakhonkco | I-M30 | Iziqwenga ezi-2 |
| amakhonkco | M36 | Iziqwenga ezi-2 |
| izixhasi |
| Iseti e-1 |
| Isitshixo sika-Allen | 10 | 1 |
| Isitshixo sika-Allen | 12 | 1 |
| Isitshixo sika-Allen | 14 | 1 |
| Isitshixo sika-Allen | 19 | 1 |
| Indawo yokukhwelisa i-Z-axis |
| 1 |
| Ukukhweza i-X-axis |
| 1 |
| Ukulungiswa kwe-Y-axis |
| 1 |
Enkosi ngosinaka ixehsa lakho!




















