I-CNC enesantya esiphezulu se-5-axis GMH-2045-Q

Umfanekiso oPhambili we-CNC one-5-axis GMH-2045-Q

Intshayelelo:

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Intshayelelo yomatshini we-axis ezi-5

Iziko loomatshini lohlobo lwebhulorho olunesantya esiphezulu, uyilo olupheleleyo lwesixhobo somatshini lusebenzisa isakhiwo se-gantry sohlobo lwebhulorho ephakamileyo, ukuze iindawo ezintathu eziphambili ezihambayo zesixhobo somatshini esinzima zibe nobunzima obuphantsi, amandla okuqhuba amancinci kunye nempendulo ye-servo ekhawulezayo. Ibhedi kunye netafile yokusebenza ethwala ubunzima bokusika zidityaniswe zibe yinto enye, kungekuphela nje ukuba isakhiwo sisonke sincinci, izinga lokusetyenziswa kwendawo liphezulu, kodwa nokuqina kunye nokuchaneka kwesixhobo somatshini kuyaphuculwa, kwaye ukufakwa kunye nokuthuthwa kulula. Inkxaso yesikhokelo se-large-span beam isebenzisa uyilo lwee-double-side single high-strength guide rails ezine-sliders ezininzi, ezithintela ukubekwa ngaphezulu kweendawo zesikhokelo sokuhamba okukhulu kunye neemfuno ze-high-precision machining zeendawo ezinkulu ezisisiseko. Ngentloko yokugaya echanekileyo kakhulu ye-five-axis milling, i-main shaft isebenzisa intloko yokujikeleza kabini ekhawulezayo, enokufezekisa ukugqitywa okuphezulu kunye nesantya esiphezulu phantsi konxibelelwano lwe-five-axis. Isantya esiphezulu se-spindle, ukuchaneka okuphezulu kunye nokugcinwa kakuhle kokuchaneka, ukuthambisa ioyile kunye nomphunga, ukupholisa ukujikeleza okunyanzelekileyo.
Inani lee-axes eziphambili zebhulorho ekhawulezayo ene-axis ezintlanu zomatshini wokugaya zahlulwe zibe yi-axis ethe tye ye-X-axis, i-Y-axis, i-Z-axis, i-rotary axis C-axis, i-A-axis. Ukudibanisa kwee-axes ezintlanu kugqiba ukucutshungulwa kwezinto zokusebenza kwiigophe zesithuba kunye neendawo ezintsonkothileyo Ubunzima, ukubhola okunzulu, i-cavity recess kunye ne-taper machining kwiindawo ezintsonkothileyo, kunye nomatshini osebenzayo nowomgangatho ophezulu weendawo ezintsonkothileyo ezinemilo ekhethekileyo.

I-Spindle
Iziko loomatshini bokuchwetheza ii-gantry ezine-axis ezintlanu linokuxhotyiswa ngee-spindles ezintathu ezahlukeneyo ezineenjini: eziphezulu, eziphakathi nezisezantsi. Isantya esiphezulu sinokufikelela kwi-20000rpm, amandla e-spindle yi-25KW, kwaye i-torque ephezulu inokufikelela kwi-30.8Nm. Isibambi sesixhobo yi-HSK-A63; isixhobo sixhaswa ngamanzi, kwaye inkqubo yokubamba izixhobo inamandla amakhulu okubamba; isixhobo eside sinendawo yokuphuma kwamanzi embindini we-spindle ukuze ipholise indawo yokucubungula, nto leyo ephucula ngakumbi ukuchaneka kokucubungula; amandla okusika makhulu, ukusebenza kakuhle kokusika kuphezulu, ixesha lokucubungula lifutshane, kwaye ukusebenza kakuhle kwamandla emveliso kulungile, ngokusisiseko kugubungela zonke iimfuno zemarike!

Intloko ye-axis ezi-5
Intloko ye-axis ezintlanu enengalo ezimbini edityaniswe ne-magnet esisigxina ene-torque ephezulu ene-magnethi engapheliyo;
Nge-encoder ye-engile echanekileyo kakhulu;
Kunye nendlela yokusebenza yenkqubo yokubamba engasebenziyo ebuthathaka kakhulu;
Intloko enezikhonkwane ezintlanu enoyilo oluqinileyo noluzinzileyo lwesakhiwo sefoloko iyonke inesakhiwo esincinci, ukuqina okuhle kunye nokuguquguquka okugqwesileyo;
Isombulula ngokugqibeleleyo iingxaki ezininzi zokulungisa iingxaki kunye nokubopha okufunekayo ukuze kubekwe kwakhona indawo yokusebenza kwii-engile ezintsonkothileyo, kwaye inciphisa impazamo yokubeka. Ifanelekile kwiimveliso ezinemilo yeendawo ezintsonkothileyo kunye neemfuno ezichanekileyo eziphezulu. Ingagqibezela ukucutshungulwa kwemiphezulu egobileyo kwii-engile ezahlukeneyo kwi-clamping enye kwaye iphucule ukusebenza kakuhle kwemveliso. Uqwalaselo olwenziwe ngokwezifiso, uyilo lwemodyuli oluchanekileyo, ukufezekisa imisebenzi yokwandisa etyebileyo.

Ibhedi, ikholamu, umqadi, isihlalo esityibilikayo kunye ne-ram yeziko loomatshini le-high-speed bridge-type five-axis zizinto ezisetyenziswayo, eziqinisekisa ukuqina koomatshini kwaye zifanelekile kwiimpawu zomsebenzi. Ziziindawo ezidityanisiweyo ezinodonga oluncinci kwaye umsebenzi mide. Imeko yokusika ilungile, izinga lokususa isinyithi liphezulu, uxinzelelo oluveliswa kukusika umsebenzi mncinci, kwaye umgangatho womphezulu womsebenzi ulungile; kwangaxeshanye, isantya sokuhamba ngokukhawuleza siyakhawuleza, kwaye ixesha elincedisayo liyafuneka kancinci. Ukucubungula i-engile, ukucubungula umphezulu, ukucubungula ngokulula. Umatshini wonke ujikelezwe lukhuseleko, isixhobo somatshini sinomsebenzi wokususa iitshiphusi ngokuzenzekelayo, kwaye sixhotyiswe ngomsebenzi wokupholisa amanzi. Isixhobo somatshini sinenkangeleko entle, ukusebenza okulula kunye nokugcinwa.

Uhlobo lwereyile yesikhokelo se-X: ikholamu ixhotyiswe ngeereyile ezine zesikhokelo ze-roller ezine-35mm ezinzima. Ingahlangabezana neemfuno zokuqina okuphezulu kunye namandla esakhelo se-gantry, kwaye ingahlangabezana neengenelo zobugcisa ze-coefficient encinci yokungqubana, isantya sokuhamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa ioyile; uphawu lwe-wire gauge: iTaiwan Shangyin okanye uphawu olufanayo;
(2) I-X-axis drive: Emva kokuba i-AC servo motor isetyenzisiwe ukwandisa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo esingu-50mm ububanzi ukuze sijikeleze ukuze kufezekiswe ukutyibilika ngasekhohlo nasekunene kwe-skateboard; Indlela yokuthambisa: ukuthambisa ngeoyile; Uphawu lweskrufu: Taiwan Shangyin okanye uphawu olufanayo;
(3) Ixhotyiswe ngesikali sokugaya esiphindwe kabini esichanekileyo nesivaliweyo; uphawu lwesikali sokugaya: iSpain FAGOR okanye uphawu lodidi olufanayo;
(4) Ukhuseleko lwereli yesikhokelo: Ikhaka lesikhumba elingaphakathi lisetyenziselwa ukhuseleko lokuthintela izinto zangaphandle ukuba zingangeni kwaye zingcolise ireli yesikhokelo. Ikhaka elikhuselayo linembonakalo entle kunye nesakhiwo esifanelekileyo.

(1) Uhlobo lwereli yesikhokelo: I-Y-axis isebenzisa iireli ezimbini zesikhokelo ezijikelezayo ezizii-55 njengesikhokelo kunye nomzila othwala umthwalo wentshukumo esecaleni nethe tye yesilayidi. Ingahlangabezana neemfuno zobugcisa zokugqiba ngesantya esiphezulu kunye nokusika okunzima ngesantya esiphantsi. Indlela yokuthambisa: ukuthambisa ngeoyile. Uhlobo lwegeyiji yentambo: iTaiwan Shangyin okanye uphawu olufanayo;
(2) I-Y-axis drive: Emva kokuba i-AC servo motor isetyenzisiwe ukwandisa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo esingu-50mm ububanzi ukuze sijikeleze ukuze kufezekiswe ukutyibilika ngasekhohlo nasekunene kwepleyiti yesilayidi. Indlela yokuthambisa: ukuthambisa ngeoyile. Uphawu lweskrufu: Taiwan Shangyin okanye uphawu olufanayo;
(3) Ixhotyiswe ngesikali sokugrumba esivaliweyo nesichanekileyo; uphawu lwesikali sokugrumba: iSpain FAGOR okanye uphawu lodidi olufanayo;
(4) Ukhuseleko lwereli yesikhokelo: Ikhaka lesikhumba elingaphakathi lisetyenziselwa ukhuseleko lokuthintela izinto zangaphandle ukuba zingangeni kwaye zingcolise ireli yesikhokelo. Ikhaka elikhuselayo linembonakalo entle kunye nesakhiwo esifanelekileyo.

(1) Uhlobo lwereli yesikhokelo: I-Z-axis isebenzisa iireli ezimbini zesikhokelo ezijikelezayo ezizii-45 njengesikhokelo kunye nomzila othwala umthwalo wokuhamba phezulu nasezantsi kwe-ram; Indlela yokuthambisa: ukuthambisa ngeoyile; Uhlobo lwegeyiji yentambo: iTaiwan Shangyin okanye uphawu olufanayo;
(2) I-Z-axis drive: Emva kokuba i-AC servo motor isetyenzisiwe ukuphakamisa nokwehlisa isantya, iqhuba isikrufu sebhola esichanekileyo esingu-50mm ububanzi ukuze sijikeleze ukuze kufezekiswe ukutyibilika okuthe nkqo kwe-Z-axis; indlela yokuthambisa: ukuthambisa ioyile; uphawu lweskrufu: iTaiwan Shangyin okanye uphawu olulinganayo;
(3) Ixhotyiswe ngesikali sokugrumba esiphindwe kabini esichanekileyo nesivaliweyo; uphawu lwesikali sokugrumba: iSpain FAGOR okanye uphawu lodidi olufanayo.

Umlawuli we-CNC: Siemens 840Dsl

Inkqubo ye-CNC yomatshini yiSinumerik 840 sl evela kwi-SIEMENS
Ngelixa kuhlangatyezwana noqwalaselo olusisiseko lwenkqubo ye-CNC, ezi mfuno zilandelayo zikhethekileyo ziyaqinisekiswa
Iyunithi yolawulo encinci: umgca othe tyaba≤0.001mm, umgca ojikelezayo≤0.001°
Umsebenzi wokulinganisa ngemizobo
Umsebenzi wokunciphisa isantya sekona
Ukufakelwa kwe-helical
Umsebenzi wokugaya
Imvume yolawulo lwe-Master-slave
Inesikrini se-intshi ezili-15
Ngephaneli yomqhubi ye-MCP 398C
Kubandakanya ibhodi ye-72/48 IO
Imodyuli yokwandisa i-axis ye-NX10.3
Imodyuli yeHub yeDMC20
ukuqokelelwa kwedatha
Nika ulwazi olufanelekileyo nge-OPCUA okanye i-485 okanye isoftware ekumgangatho ophezulu ukuze kufezekiswe unxibelelwano lolwazi kunye nezixhobo zomsebenzisi, kuquka kodwa kungaphelelanga apho:
Idatha yokusebenza kwezixhobo (isantya, amandla okuphakela, igama lesixhobo, ubude besibambi sesixhobo, ixabiso lamandla espindle, igama lenkqubo kunye nenguqulelo, irekhodi ye-alamu, irekhodi lephaneli yokusebenza, iiparameter zenkqubo ze-coordinate system zero offset, njl.njl.)
Igama lesixhobo, inguqulelo yesoftware, igama lenkqubo kunye nenguqulelo yenkqubo esebenzayo ngoku
Imeko yokusebenza kwezixhobo (kubandakanya kodwa kungaphelelanga apho ukuqalisa kungasebenzi, ukusebenza, ukuvala, kunye nemeko yempazamo), kwaye zinokubonelela ngesilumkiso sokusilela kwezixhobo, ukufunyanwa kokusetyenziswa kwamandla, njl.
Imeko yokusebenza kwe-PLC

Inkqubo yokuthambisa; lo matshini usebenzisa itekhnoloji yokubonelela ngeoyile ezimeleyo yeqela
(1) Iseti yenkqubo yokuthambisa ioyile ezenzekelayo kunye nokuthambisa iyasetyenziswa kwi-X, Y, Z axis guide rail, i-lead screw kunye ne-rack. I-screw bearing itshiswe ngegrisi.
(2) I-oyile kunye negesi yokuthambisa/ukuthambisa ioyile ebhityileyo ngokuzenzekelayo yindlela yokuzilungisa yexesha kunye nobungakanani, isenzo silawulwa ngokuzenzekelayo yinkqubo yolawulo lwamanani, kwaye sinokufunyanwa kwaye soyike. Iimpawu zepompo yokuthambisa azinyanzelekanga: I-SKF ioyile yokuthambisa ngomoya/I-Proton okanye iimpawu ezifanayo

Inkqubo ye-hydraulic
(1) Esi sixhobo somatshini sixhotyiswe ngenkqubo ye-hydraulic ezimeleyo.
(2) Isixhobo somatshini sixhotyiswe ngesikhululo sokumpompa se-hydraulic esahlukileyo, kwaye inkqubo ye-hydraulic ixhotyiswe ngezixhobo ezininzi zokubeka esweni ukhuseleko ezifana ne-alamu yenqanaba leoyile, i-alamu yobushushu, i-alamu yokuvala umva, kunye ne-alamu yoxinzelelo oluphantsi lokusebenza ukuqinisekisa ukuba isixhobo somatshini sisebenza phantsi kweemeko ezahlukeneyo ezikhuselekileyo. , ukuphucula ukhuseleko lwabaqhubi.
(3) Uphawu lwesitishi seHydraulic: esaziwayo apha ekhaya

(1) Ukusikwa kwenkqubo yokupholisa yangaphandle, empumlweni ye-spindle, kufutshane nesixhobo, indawo yokucubungula ukupholisa egqibeleleyo, ukulawula ngempumelelo ubushushu bokusika, ukuze ukucutshungulwa kukwazi ukuhlangabezana neemfuno zokuchaneka okuphezulu.
(2) Yahlula amanzi okupholisa ukuze upholise intloko ye-five-axis five-linkage kunye ne-main shaft
Uphawu lokupholisa amanzi: uphawu lwasekhaya olukumgangatho ophezulu lweTongfei okanye uphawu olukumgangatho ofanayo

Imagazini yesixhobo esithe tye-eya phambili neyangasemva ngendlela engacwangciswanga-uphawu lwemagazini yesixhobo se-24/32T: Ishishini elixhaswa yiTaiwan yiDesu/Okada okanye iimpawu ezifanayo

Iigrooves zokukhupha amanzi kumacala omabini nakwisiseko zidibene ngokupheleleyo, kwaye isiphumo sokuthintela ukuvuza silungile;
Ii-spiral chip conveyors kumacala omabini endawo yokucubungula zithutha ngokukhawuleza ii-iron chips ezenziwe yi-processing ekhawulezayo ukuya kwi-lifting chip conveyor, zinciphisa ukuguquguquka kobushushu kunye nokuguquguquka kwesixhobo somatshini, kwaye ziqinisekisa ukuchaneka kunye nokuzinza kwesixhobo somatshini;

Ulwazi loBugcisa

IMODELI	GMH-2045-Q
Ubungakanani betafile yomsebenzi (mm)	2000*4000
Uhambo lwe-X-axis (mm)	4500
Uhambo lwe-Y-axis (mm)	2500
Uhambo lwe-Z-axis (mm)	1250
Ububanzi be-gantry (mm)	3100
Ubuso besiphelo se-Spindle - umgama wetafile yokusebenza (mm)	50-1300
Isantya se-spindle (rpm)	20000
Isibambi se-spindle	I-HSK-A63
Uluhlu lokujikeleza lwe-C-axis (°)	±300
Uluhlu lokujikeleza lwe-A-axis (°)	±110
Umthwalo webhentshi yokusebenza (t/m2)	5

Uqwalaselo oluqhelekileyo

Inkqubo	I-Siemens
Imagazini yezixhobo	Imagazini yezixhobo ezithe tye i-HSK-A63-30T
Inkqubo yokususa iitships	Uhlobo lwetsheyini itshiphu yokuthutha + itroli*2
Inkqubo yokuthambisa	Inkqubo yokuthambisa igrisi ngokuzenzekelayo
Inkqubo yokupholisa	I-Ring spray/i-air conditioner yekhabhinethi yombane/i-oyile cooler
Inkqubo ye-hydraulic	Yanelisa i-nitrogen balance cylinder/spindle loose broach
Inkqubo yokulinganisa	Isixhobo sokuseta izixhobo zelaser/i-ruby probe
Umlawuli wegrating	Umlawuli wothango oluchanekileyo oluphezulu
Isihlomelo	Ukukhanya kwe-LED
	Ukukhanya okunemibala emithathu
	umpu womoya
	umpu wamanzi

Inkqubo ye-CNC ye-Siemens 840Dsl	Jemani
Iimoto ze-servo ze-X, Y, Z zokuphakelwa	I-Siemens eJamani
I-XYZ Servo Drive	I-Siemens eJamani
I-AC Servo Spindle Motor	I-Siemens eJamani
Intloko yeekhonkco ezintlanu ezijikelezileyo ezintlanu	IShanghai
Isikrufu sebhola	I-HIWIN okanye uphawu olufanayo
Isikhokelo seRoller eLinear	I-HIWIN okanye uphawu olufanayo
Ibhere nganye ye-shaft screw	I-Japan NSK okanye uphawu olufanayo
Ukudibanisa	ITaiwan okanye uphawu olulinganayo
Umsiki ojikelezayo	IShanghai
Ukhuseleko lwesitimela sesikhokelo sezixhobo zomatshini	IShanghai
Impompo yeoyile kunye nenkqubo yokuthambisa esekwe kwindawo enye	Iproton okanye i-SKF okanye elinganayo
Utshintsho lokusondela, ireyi ephakathi	I-Omron/Schneider okanye elingana nayo
ijenereyitha yokubetha ngesandla	Umthengisi wenkqubo otyunjwe ngumvelisi/okanye uphawu olufanayo
I-Spindle	INNA okanye elingana nayo
Isixhobo somatshini esikhulu sokuphosa	IShanghai
Ukhuseleko lwangaphandle lwesinyithi sesinyithi sezixhobo zomatshini	IShanghai
Iibholiti zeankile yesixhobo somatshini, iseti epheleleyo yephondo	IShanghai
Inkqubo ye-hydraulic	idumile eTshayina
Izibane Zomsebenzi Nezibane Zesilumkiso	idumile eTshayina
Indlela yokulinganisela i-spindle ram	idumile eTshayina
Inkqubo yokupholisa yespindle kunye nenkqubo yokubonelela ngamanzi	idumile eTshayina
Izixhobo zokulungisa eziqhelekileyo	idumile eTshayina

Incwadi Yemiyalelo Yoomatshini
Incwadi Yemiyalelo Yombane
Isiqinisekiso
Uluhlu lokupakisha
Isicwangciso sombane
Incwadi Yokusebenza Kwenkqubo
Incwadi Yokugcinwa Kwenkqubo
Incwadana yemiyalelo yepharamitha yenkqubo
Itheyibhile yepharamitha yefektri yenkqubo
Umzobo wesiseko	Kubonelelwa emva kokuba isivumelwano siqalile ukusebenza
Incwadana yokulawula ubushushu bebhokisi yokulawula