I-CNC ene-axis ezi-5 ezithe tye i-NHM-50-P

Umfanekiso ocacileyo we-CNC one-axis ezi-5 ze-NHM-50-P

Intshayelelo:

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Intshayelelo yomatshini we-axis ezi-5

Imodeli ye-NHM yindawo yokuguqula ngokuthe nkqo ukuya kwethe tye ukusuka kwi-axis ezintlanu ukuya kwi-horizontal. Uqwalaselo oluqhelekileyo lwesixhobo somatshini yinkqubo ye-SIEMENS 840D sl CNC, kwaye amathuba aphezulu e-Siemens servo motor direct drive ayamkelwa, okwenza isixhobo somatshini sibe neempawu zokuchaneka okuphezulu, isantya sokuphendula ngokukhawuleza, kunye nokucubungula unxibelelwano lwe-axis ezintlanu. Kwangaxeshanye, isixhobo somatshini sixhotyiswe ngesixhobo sokutshintsha izixhobo ngokuzenzekelayo, esibonisa ngokupheleleyo ukusebenza kakuhle nokuzenzekelayo.

Isixhobo somatshini sihamba ngasekhohlo nasekunene ngepleyiti yesilayidi (i-X axis), itafile yokusebenza ihamba ibuyela umva nangaphambili (i-Z axis), i-headstock inyuka ihla (i-Y axis), itafile iyajikeleza (i-C axis) kwaye intloko yokugaya iyajikeleza (i-B axis), efezekisa unxibelelwano lwe-five-axis. Lo matshini wonke wenziwe ngebhedi, ikholamu, ipleyiti yokutyibilika, itafile ejikelezayo, intloko yokugaya, inkqubo ye-pneumatic, inkqubo yokuthambisa ezenzekelayo, inkqubo yokupholisa yokususa iitshiphusi, inkqubo yombane kunye nenkqubo yokukhusela evaliweyo ngokupheleleyo.

Isixhobo somatshini sixhotyiswe nge-spindle yombane njengesiqhelo, enomsebenzi wokukhupha amanzi embindini, onokukhulula kwaye uqhoboshele i-spindle ngokuzenzekelayo. Ii-axes ezintathu ezithe tyaba zesixhobo somatshini, u-X, u-Y, kunye no-Z, zisebenzisa ii-servo motors ukuqhuba ngqo isikrufu sebhola ukuze sijikeleze kwi-coupling. Inkqubo yothumelo inobunono obuphezulu bokuhamba kunye nokuqina kothumelo.

Iindawo eziphambili ezithengiweyo zesixhobo somatshini zithengwa kwiimveliso zodidi oluphezulu, kunye nee-water coolers, ii-chip conveyors kunye nee-chip trucks njengesiqhelo.

Iintloko ezithe nkqo nezithe tye zinokujikeleziswa zibe ziindiza ezimbini ezijikelezayo ezithe nkqo.

Ifezekisa ukuguqulwa okuthe nkqo ukuya kokuthe tye kunye nomatshini wokusebenza ubuso ngobuso, kwaye isombulula ukugaya okunemiphetho emininzi, okunemiphetho emininzi kunye nokuninzi kwee-engile ezahlukeneyo ekubambeni okukodwa kwesixhobo somsebenzi.

I-spindle yombane esebenza kakuhle, ixesha elifutshane lokugaya, ukusebenza kakuhle kokusika, isixhobo eside, ukuchaneka okuphezulu kokugaya

Uyilo oluncinci, inkqubo yokubamba engasebenziyo enovakalelo oluphezulu, iibhuleki ezizinzileyo, kunye nomatshini wokulungisa ochanekileyo

Imodeli ye-NHM yindawo yomatshini yokudibanisa ethe nkqo-ngqo yohlobo lwe-five-axis linkage machining. Le axis ithatha izikhokelo ze-roller ezithe tye, ezinomthwalo ophezulu, ezinesantya esiphezulu, eziqinileyo, nezingenangxolo iphantsi, ezihamba kakuhle ngaphandle kokukhasa kwaye zibonelela ngokusebenza okugqibeleleyo kokutya.
Indlela yokuma nokubopha echanekileyo kakhulu, ukusetyenziswa kwendlela yokuma nokubopha esebenza kakuhle kunokuqinisekisa ukuba itreyi iqinile kwaye ichanekile, kwaye ukuchaneka kwetreyi okuphindaphindiweyo kunokufikelela kwi-0.003mm.
Ibhedi isebenzisa ibhedi edibeneyo enomfanekiso ka-T, kwaye ukumelana nokutshayiswa kuphuculwe nge-15%. Uyilo lwakhiwo oluguqulweyo olunomfanekiso ka-T lweebhedi ezithe nkqo nezithe tye, kwaye isakhiwo sincinci.
Inoluhlu olukhulu loomatshini bokusebenza kunye nomthamo ophezulu womthwalo wezinto zokusebenza
Uyilo lweModular, olunokwandiswa kakhulu, lungasetyenziswa njengenkqubo yokuvelisa eguquguqukayo enemigca ezenzekelayo

(1) Uhlobo lwe-X guide rail: ikholamu ixhotyiswe ngee-roller linear guide rails ezimbini ze-55mm heavy-duty roller. Ingahlangabezana neemfuno zokuqina okuphezulu kunye namandla, kwaye ingahlangabezana neengenelo zobugcisa ze-friction coefficient encinci, isantya sokuhamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa ioyile; uphawu lwe-wire gauge: iTaiwan Shangyin okanye uphawu lodidi olufanayo;
(2) I-X-axis drive: Emva kokuba i-AC servo motor isetyenzisiwe ukwandisa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo esingu-50mm ububanzi ukuze sijikeleze ukuze kufunyanwe ukutya ngasekhohlo nasekunene; Indlela yokuthambisa: ukuthambisa ngeoyile; Uphawu lweskrufu: Taiwan Shangyin okanye uphawu olufanayo;
(3) Ixhotyiswe ngesikali sokugaya esiphindwe kabini esichanekileyo nesivaliweyo; uphawu lwesikali sokugaya: iSpain FAGOR okanye uphawu lodidi olufanayo;

(1) Uhlobo lwereli yesikhokelo: I-Y-axis isebenzisa iireli ezimbini zesikhokelo ezijikelezayo ezizii-55 njengesikhokelo kunye nomzila othwala umthwalo ukuze intloko yokusila ethe nkqo nethe tye ihambe iye phezulu nasezantsi. Ingahlangabezana neemfuno zobugcisa zokugqiba ngesantya esiphezulu kunye nokusika okunzima ngesantya esiphantsi. Indlela yokuthambisa: ukuthambisa ngeoyile. Uhlobo lwegeyiji yentambo: iTaiwan Shangyin okanye uphawu olufanayo;
(2) Ukudluliselwa kwe-Y-axis: Emva kokuba i-AC servo motor isetyenzisiwe ukwandisa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo esingu-50mm ububanzi ukuze sijikeleze ukuze sifumane ukondla phezulu nasezantsi. Indlela yokuthambisa: ukuthambisa ngeoyile. Uphawu lweskrufu: Taiwan Shangyin okanye uphawu olufanayo;
(3) Ixhotyiswe ngesikali sokugrumba esivaliweyo nesichanekileyo; uphawu lwesikali sokugrumba: iSpain FAGOR okanye uphawu lodidi olufanayo;
(4) Ukhuseleko lwereli yesikhokelo ye-XY: Ikhaka lesixhobo sokuzikhusela lisetyenziswa ukukhusela izinto zangaphandle ukuba zingangeni kwaye zingcolise ireli yesikhokelo. Ikhaka elikhuselayo linembonakalo entle kunye nesakhiwo esifanelekileyo.

(1) Uhlobo lwereli yesikhokelo: I-Z-axis isebenzisa iireli ezimbini zesikhokelo ezijikelezayo ezizii-55 njengesikhokelo kunye nereli ethwala umthwalo ukuze itafile ihambe; Indlela yokuthambisa: ukuthambisa ioyile; Uhlobo lwegeyiji yentambo: iTaiwan Shangyin okanye uphawu olufanayo;
(2) Ukudluliselwa kwe-Z-axis: Emva kokuba i-AC servo motor isetyenzisiwe ukuphakamisa nokwehlisa isantya, iqhuba isikrufu sebhola esichanekileyo esingu-50mm ububanzi ukuze sijikeleze ukuze kufezekiswe ukondla ngaphambili nangasemva kwe-Z-axis; Indlela yokuthambisa: ukuthambisa ngeoyile; Uphawu lweskrufu: Taiwan Shangyin okanye iimpawu ezifanayo;
(3) Ixhotyiswe ngesikali sokugrumba esiphindwe kabini esichanekileyo nesivaliweyo; uphawu lwesikali sokugrumba: iSpain FAGOR okanye uphawu lodidi olufanayo.

Umlawuli we-CNC: Siemens 840Dsl

Inkqubo ye-CNC yomatshini yiSinumerik 840 sl evela kwi-SIEMENS
Ngelixa kuhlangatyezwana noqwalaselo olusisiseko lwenkqubo ye-CNC, ezi mfuno zilandelayo zikhethekileyo ziyaqinisekiswa
Iyunithi yolawulo encinci: umgca othe tyaba≤0.001mm, umgca ojikelezayo≤0.001°
Umsebenzi wokulinganisa ngemizobo
Umsebenzi wokunciphisa isantya sekona
Ukufakelwa kwe-helical
Umsebenzi wokugaya
Imvume yolawulo lwe-Master-slave
Inesikrini se-intshi ezili-15
Ngephaneli yomqhubi ye-MCP 398C
Kubandakanya ibhodi ye-72/48 IO
Imodyuli yokwandisa i-axis ye-NX10.3
Imodyuli yeHub yeDMC20
ukuqokelelwa kwedatha
Nika ulwazi olufanelekileyo nge-OPCUA okanye i-485 okanye isoftware ekumgangatho ophezulu ukuze kufezekiswe unxibelelwano lolwazi kunye nezixhobo zomsebenzisi, kuquka kodwa kungaphelelanga apho:
Idatha yokusebenza kwezixhobo (isantya, amandla okuphakela, igama lesixhobo, ubude besibambi sesixhobo, ixabiso lamandla espindle, igama lenkqubo kunye nenguqulelo, irekhodi ye-alamu, irekhodi lephaneli yokusebenza, iiparameter zenkqubo ze-coordinate system zero offset, njl.njl.)
Igama lesixhobo, inguqulelo yesoftware, igama lenkqubo kunye nenguqulelo yenkqubo esebenzayo ngoku
Imeko yokusebenza kwezixhobo (kubandakanya kodwa kungaphelelanga apho ukuqalisa kungasebenzi, ukusebenza, ukuvala, kunye nemeko yempazamo), kwaye zinokubonelela ngesilumkiso sokusilela kwezixhobo, ukufunyanwa kokusetyenziswa kwamandla, njl.
Imeko yokusebenza kwe-PLC

Inkqubo yokuthambisa; lo matshini usebenzisa itekhnoloji yokubonelela ngeoyile ezimeleyo yeqela
(1) Iseti yenkqubo yokuthambisa ioyile ezenzekelayo kunye nokuthambisa iyasetyenziswa kwi-X, Y, Z axis guide rail, i-lead screw kunye ne-rack. I-screw bearing itshiswe ngegrisi.
(2) I-oyile kunye negesi yokuthambisa/ukuthambisa ioyile ebhityileyo ngokuzenzekelayo yindlela yokuzilungisa yexesha kunye nobungakanani, isenzo silawulwa ngokuzenzekelayo yinkqubo yolawulo lwamanani, kwaye sinokufunyanwa kwaye soyike. Iimpawu zepompo yokuthambisa azinyanzelekanga: I-SKF ioyile yokuthambisa ngomoya/I-Proton okanye iimpawu ezifanayo

Inkqubo ye-hydraulic
(1) Esi sixhobo somatshini sixhotyiswe ngenkqubo ye-hydraulic ezimeleyo.
(2) Isixhobo somatshini sixhotyiswe ngesikhululo sokumpompa se-hydraulic esahlukileyo, kwaye inkqubo ye-hydraulic ixhotyiswe ngezixhobo ezininzi zokubeka esweni ukhuseleko ezifana ne-alamu yenqanaba leoyile, i-alamu yobushushu, i-alamu yokuvala umva, kunye ne-alamu yoxinzelelo oluphantsi lokusebenza ukuqinisekisa ukuba isixhobo somatshini sisebenza phantsi kweemeko ezahlukeneyo ezikhuselekileyo. , ukuphucula ukhuseleko lwabaqhubi.
(3) Uphawu lwesitishi seHydraulic: esaziwayo apha ekhaya

Imagazini yesixhobo seemagazini 40T HSK-A63
Uphawu lwemagazini yezixhobo: Ishishini elixhaswa yiTaiwan iDesu/Okada okanye iimpawu ezifanayo

Iigrooves zokukhupha amanzi kumacala omabini nakwisiseko zidibene ngokupheleleyo, kwaye isiphumo sokuthintela ukuvuza silungile;
Ii-spiral chip conveyors kumacala omabini endawo yokucubungula zithutha ngokukhawuleza ii-iron chips ezenziwe yi-processing ekhawulezayo ukuya kwi-lifting chip conveyor, zinciphisa ukuguquguquka kobushushu kunye nokuguquguquka kwesixhobo somatshini, kwaye ziqinisekisa ukuchaneka kunye nokuzinza kwesixhobo somatshini;

Ulwazi loBugcisa

IMODELI	I-NHM-50-P
Uhambo lwe-X-axis (itafile ihambahamba isiya phambili nangasemva)	700
Uhambo lwe-Y-axis (inqwelo ihamba ngasekhohlo nasekunene)	900
Uhambo lwe-Z-axis (i-ram iya phezulu nasezantsi)	780
Umgama ukusuka kwicala lesiphelo se-spindle ukuya etafileni yokusebenza	100-1350
ubungakanani bedesika yokusebenza	500X500
ubunzima bomzimba	1
Isantya esiphezulu se-Spindle	15000
Amandla enjini ephambili (alinganiswe)	15
I-torque ephezulu (elinganisiweyo)	72
I-spindle taper	I-HSK-A63
i-torque ephezulu	2040
i-torque ephezulu yokubamba	1320
I-engile yokujika	±180°--30°
ukuchaneka kokubeka	±5”
Ukuphindaphinda	±3.5”
ukuchaneka kokubeka	±10”
Ukuphindaphinda	±6”
Isantya esikhawulezayo sokuhamba ngesantya se-X, Y, Z	24/24/24
Ukuchaneka kokubeka indawo kwe-X, Y, Z	≤0.008
Ukuchaneka kokubeka kwakhona kwe-X, Y, Z	≤0.005

Uqwalaselo oluqhelekileyo

Inkqubo ye-CNC ye-Siemens 840Dsl	Jemani
Iimoto ze-servo ze-X, Y, Z zokuphakelwa	I-Siemens eJamani
I-XYZ Servo Drive	I-Siemens eJamani
I-AC Servo Spindle Motor	I-Siemens eJamani
Intloko yeekhonkco ezintlanu ezijikelezileyo ezintlanu	IShanghai
Isikrufu sebhola	I-HIWIN okanye uphawu olufanayo
Isikhokelo seRoller eLinear	I-HIWIN okanye uphawu olufanayo
Ibhere nganye ye-shaft screw	I-Japan NSK okanye uphawu olufanayo
Ukudibanisa	ITaiwan okanye uphawu olulinganayo
Umsiki ojikelezayo	IShanghai
Ukhuseleko lwesitimela sesikhokelo sezixhobo zomatshini	IShanghai
Impompo yeoyile kunye nenkqubo yokuthambisa esekwe kwindawo enye	Iproton okanye i-SKF okanye elinganayo
Utshintsho lokusondela, ireyi ephakathi	I-Omron/Schneider okanye elingana nayo
ijenereyitha yokubetha ngesandla	Umthengisi wenkqubo otyunjwe ngumvelisi/okanye uphawu olufanayo
I-Spindle	INNA okanye elingana nayo
Isixhobo somatshini esikhulu sokuphosa	IShanghai
Ukhuseleko lwangaphandle lwesinyithi sesinyithi sezixhobo zomatshini	IShanghai
Iibholiti zeankile yesixhobo somatshini, iseti epheleleyo yephondo	IShanghai
Inkqubo ye-hydraulic	idumile eTshayina
Izibane Zomsebenzi Nezibane Zesilumkiso	idumile eTshayina
Indlela yokulinganisela i-spindle ram	idumile eTshayina
Inkqubo yokupholisa yespindle kunye nenkqubo yokubonelela ngamanzi	idumile eTshayina
Izixhobo zokulungisa eziqhelekileyo	idumile eTshayina

Incwadi Yemiyalelo Yoomatshini
Incwadi Yemiyalelo Yombane
Isiqinisekiso
Uluhlu lokupakisha
Isicwangciso sombane
Incwadi Yokusebenza Kwenkqubo
Incwadi Yokugcinwa Kwenkqubo
Incwadana yemiyalelo yepharamitha yenkqubo
Itheyibhile yepharamitha yefektri yenkqubo
Umzobo wesiseko	Kubonelelwa emva kokuba isivumelwano siqalile ukusebenza
Incwadana yokulawula ubushushu bebhokisi yokulawula