I-CNC ethe tye 5-axis NHM-100-P
Ukuqaliswa komatshini we-5-axis
Imodeli ye-NHM liziko lokuguqulela elithe tye ukuya kwi-horizontal eline-axis emihlanu.Ulungelelwaniso olusemgangathweni lwesixhobo somatshini yi-SIEMENS 840D sl CNC inkqubo, kunye namathuba aphezulu e-Siemens servo motor drive ngqo yamkelwa, eyenza isixhobo somatshini sibe neempawu zokuchaneka kokuma okuphezulu, isantya sokuphendula ngokukhawuleza, kunye nokunxibelelana kwe-axis emihlanu. .Ngexesha elifanayo, isixhobo somatshini sixhotyiswe ngesixhobo sokutshintsha isixhobo esizenzekelayo, esibonisa ngokupheleleyo ukusebenza ngokufanelekileyo kunye nokuzenzekelayo.
Isixhobo somatshini sishukuma ekhohlo nasekunene ngepleyiti yesilayidi (i-X axis), i-worktable ihamba ngasemva naphambili (i-Z axis), isitokhwe sentloko sihla sinyuka (i-Y axis), itafile iyajikeleza (i-axis ye-C) kwaye intloko yokusila iyajikeleza. (i-axis B), eqonda ikhonkco le-axis emihlanu.ezemidlalo.Umatshini wonke uqulunqwe ngumbhede, ikholomu, i-sliding plate, itafile ejikelezayo, intloko yokugaya, inkqubo ye-pneumatic, inkqubo yokuthambisa ngokuzenzekelayo, inkqubo yokupholisa i-chip, inkqubo yombane kunye nenkqubo yokukhusela evalelwe ngokupheleleyo.
Isixhobo somatshini sixhotyiswe nge-spindle yombane njengomgangatho, kunye nomsebenzi wokuphuma kwamanzi ophakathi, onokuqonda ukukhulula ngokuzenzekelayo kunye ne-broaching of spindle.Ii-axes ezintathu zomxhesho zesixhobo somatshini, i-X, Y, kunye no-Z, zisebenzisa ii-motor ze-servo ukuqhubela ngqo isikrufu sebhola ukujikeleza ngokudityaniswa.Inkqubo yothumelo inokuchaneka okuphezulu kwentshukumo kunye nobungqongqo bothumelo.
Ezona ndawo zithengiweyo zesixhobo somatshini zonke zithengwa kwiimpawu zodidi lokuqala, nezipholileyo zamanzi, ii-chip conveyors kunye neelori zetshiphu njengesiqhelo.
Iintloko ezithe nkqo nezithe tyaba zinokujikeleziswa kwiinqwelomoya ezimbini ezijikelezayo.
Iqaphela uguqulo oluthe nkqo-ukuya-kwe-horizontal kunye nomatshini wobuso obuninzi, kwaye isombulula i-multi-faceted, i-multi-edge kunye ne-slot milling milling yee-engile ezahlukeneyo kwi-clamping enye ye-workpiece.
I-spindle yombane esebenza kakhulu, ixesha elifutshane lomatshini, ukusebenza kakuhle kokusika, isixhobo eside, ukuchaneka okuphezulu komatshini.
Uyilo olubambeneyo, inkqubo ebambekayo enovakalelo oluphezulu, ibhuleki ezinzileyo, kunye nomatshini ochanekileyo.
Imodeli ye-NHM luhlobo loguqulo oluthe tye oluthe tye olukwi-axis emihlanu.I-axis emithathu ithatha ukuchaneka okuphezulu, i-high-speed, high-speed, i-high-rigidity, izikhokelo ze-roller ezisezantsi, ezihamba kakuhle ngaphandle kokukhasa kunye nokubonelela ngokusebenza okugqibeleleyo kokutya.
Ukuchaneka okuphezulu kokubeka indawo kunye ne-clamping mechanism, ukusetyenziswa kwe-high-performance positioning kunye ne-clamping mechanism inokuqinisekisa ukuqiniswa okuqinileyo kunye nokubekwa ngokuchanekileyo kwe-tray, kunye nokuchaneka okuphindaphindiweyo kwe-tray kunokufikelela kwi-0.003mm.
Ibhedi ithatha ibhedi edibeneyo ene-T, kwaye ukuxhathisa ukothuka kuphuculwe nge-15%.Uyilo lokuyila luyi-T-shaped eguqulelwe kwibhedi ethe nkqo kunye ne-horizontal, kwaye isakhiwo sihlangene.
Inoluhlu olukhulu lomatshini kunye nomthamo ophezulu womthwalo wesixhobo sokusebenza
Uyilo lwemodyuli, ukwanda okutyebileyo, kunokusetyenziswa njengenkqubo yokuvelisa eguquguqukayo kunye nemigca ezenzekelayo
(1) Ifom ye-X yesikhokelo sikaloliwe: intsika ixhotyiswe ngeentsimbi ezimbini ze-55mm ezinobunzima be-roller linear guide linear.Iyakwazi ukuhlangabezana neemfuno zokuqina okuphezulu kunye namandla, kwaye inokuhlangabezana neenzuzo zobuchwepheshe ze-coefficient encinci ye-friction, isantya esihamba ngokukhawuleza kunye nobomi benkonzo ende;indlela yokuthambisa: ukuthambisa ioli;uphawu lwe-wire gauge: iTaiwan Shangyin okanye ibakala elifanayo;
(2) X-axis drive: Emva kokuba i-AC servo motor isetyenziselwe ukunyusa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo se-50mm ukujikeleza ukufikelela kwisondlo sasekhohlo nasekunene;Indlela yokuthambisa: ukuthambisa ioli;Uphawu lweScrew: ITaiwan Shangyin okanye ibakala elifanayo;
(3) Ixhotyiswe ngesikali esiphindwe kabini esichanekileyo esigcweleyo esivaliweyo;uphawu lokulinganisa isikali: Spain FAGOR okanye uphawu lwebakala elifanayo;
(1) Ifom yesikhokelo sikaloliwe: I-Y-axis ithatha iileyili ezimbini ze-55 ze-roller ezisindayo njengesikhokelo kunye nomzila wokuthwala umthwalo wentloko yokusila ethe nkqo kunye nethe tyaba ukuze inyuke kwaye ihle.Iyakwazi ukuhlangabezana neemfuno zobugcisa bokugqiba isantya esiphezulu kunye nesantya esisezantsi sokusika.Indlela yokuthambisa: ukuthambisa ioli.I-brand ye-wire gauge: iTaiwan Shangyin okanye ibakala elifanayo;
(2) Usasazo lwe-Y-axis: Emva kokuba i-AC servo motor isetyenziselwe ukunyusa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo se-50mm ukujikeleza ukuqonda phezulu nasezantsi.Indlela yokuthambisa: ukuthambisa ioli.Uphawu lweScrew: ITaiwan Shangyin okanye ibakala elifanayo;
(3) Ixhotyiswe ngesikali sokulinganisa esichanekileyo esipheleleyo-evaliweyo;uphawu lokulinganisa isikali: Spain FAGOR okanye uphawu lwebakala elifanayo;
(4) I-XY isikhokelo sokukhusela umzila wesitimela: Ikhuselo le-armor jikelele lisetyenziselwa ukukhusela izinto zangaphandle ukuba zingene kwaye zingcolise umzila wesikhokelo.Isikhuselo sokukhusela sinembonakalo enhle kunye nesakhiwo esifanelekileyo.
(1) Ifom yesikhokelo sikaloliwe: i-Z-axis ithatha iileyili ezimbini ze-55 ze-roller ezisindayo njengesikhokelo kunye nomzila ophethe umthwalo wetafile ukuze ihambe;Indlela yokuthambisa: ukuthambisa ioli;I-brand ye-wire gauge: iTaiwan Shangyin okanye ibakala elifanayo;
(2) Ukuhanjiswa kwe-Z-axis: Emva kokuba i-AC servo motor isetyenziselwa ukunyusa kunye nokuthoba isantya, iqhubela i-50mm ububanzi bebhola echanekileyo Screw ukujikeleza ukuqonda i-front and back feed ye-Z-axis;Indlela yokuthambisa: ukuthambisa ioli;Uphawu lweScrew: ITaiwan Shangyin okanye iimpawu ezifanayo;
(3) Ixhotyiswe ngesikali esiphindwe kabini esichanekileyo esigcweleyo esivaliweyo;uphawu lokulinganisa isikali: Spain FAGOR okanye uhlobo lodidi olufanayo.
Umlawuli we-CNC: Siemens 840Dsl
Inkqubo ye-CNC yomatshini yiSinumerik 840 sl esuka kwi-SIEMENS
Ngelixa udibana noqwalaselo olusisiseko lwenkqubo ye-CNC, ezi mfuno ezizodwa zilandelayo ziqinisekisiwe
Ubuncinci beyunithi yokulawula: i-axis yomgca≤0.001mm, i-axis ejikelezayo≤0.001°
Umsebenzi wokulinganisa umzobo
Umsebenzi wokunciphisa ikona
I-helical interpolation
Umsebenzi wokugaya
Ugunyaziso lolawulo lwamakhoboka
Ngesikrini se-15-intshi
Ngephaneli yomqhubi we-MCP 398C
Kubandakanya ibhodi ye-72/48 ye-IO
Imodyuli yokwandiswa kwe-axis ye-NX10.3
DMC20 Hub Imodyuli
ukuqokelelwa kwedatha
Ukubonelela ngolwazi olufanelekileyo nge-OPCUA okanye i-485 okanye isoftware yomgangatho ophezulu ukuqonda unxibelelwano lolwazi kunye nezixhobo zomsebenzisi, kubandakanywa kodwa kungaphelelanga apho:
Idatha yokusebenza kwezixhobo (isantya, amandla okutya, igama lesixhobo, ubude bomphathi, ixabiso lamandla e-spindle, igama lenkqubo kunye noguqulelo, irekhodi ye-alam, irekhodi yephaneli yokusebenza, iiparamitha zenkqubo yolungelelwaniso lwe-zero offset, njl.njl.)
Igama lesixhobo, inguqulelo yesoftware, igama lenkqubo kunye noguqulelo lwenkqubo esebenzayo ngoku
Ubume bokusebenza kwesixhobo (kubandakanywa kodwa kungaphelelanga ekuqaliseni ukungasebenzi, ukusebenza, ukuvala, kunye nemeko yempazamo), kwaye inokubonelela ngesilumkiso sokungaphumeleli kwesixhobo, ukubonwa kokusetyenziswa kwamandla, njl.
Imo yokusebenza ye-PLC
Inkqubo yokuthambisa;lo matshini wamkela itekhnoloji yokubonelela ngeoyile yeqela elizimeleyo
(1) Iseti yonikezelo lweoyile oluzimeleyo oluzenzekelayo kunye nenkqubo yokuthambisa yamkelwa kwi-X, Y, i-Z ye-axis yesikhokelo sikaloliwe, isikrufu sokukhokela kunye ne-rack.I-screw bearing ifakwe igrisi.
(2) I-oyile engundoqo ye-shaft kunye ne-gas lubrication / i-oyile encinci ye-oil lubrication yimowudi yexesha kunye nobungakanani obuzenzekelayo, isenzo silawulwa ngokuzenzekelayo yinkqubo yokulawula amanani, kwaye inokubonwa kwaye iphazamise.Iimpawu zempompo yokuthambisa zinokuzikhethela: I-SKF yokuthambisa ioyile yomoya/iProton okanye iimpawu ezifanayo
Inkqubo ye-hydraulic
(1) Esi sixhobo somatshini sixhotyiswe ngenkqubo ezimeleyo yehydraulic.
(2) Isixhobo somatshini sixhotyiswe ngesikhululo sempompo se-hydraulic esahlukileyo, kwaye inkqubo ye-hydraulic ixhotyiswe ngenani lezixhobo zokubeka iliso zokhuseleko ezifana ne-alam yenqanaba le-oyile, i-alamu yobushushu, i-alarm yokuvala umva, kunye ne-alamu yoxinzelelo oluncinci lokusebenza ukuqinisekisa ukuba isixhobo somatshini sisebenza phantsi kweemeko ezahlukeneyo ezikhuselekileyo., ukuphucula ukhuseleko lokhuseleko lwabaqhubi.
(3) Uphawu lwesikhululo seHydraulic: eyaziwayo ngaphakathi
Imagazini yesixhobo sekhonkco lemagazini 40T HSK-A63
Uphawu lwemagazini yesixhobo: Ishishini elixhaswa ngemali yiTaiwan iDesu/Okada okanye iimpawu ezifanayo
I-grooves ye-drainage kumacala omabini kunye nesiseko sifakwe ngokudibeneyo, kwaye umphumo wokuthintela ukuvuza ulungile;
I-spiral chip conveyors kumacala omabini ommandla wokucubungula ngokukhawuleza ukuthutha iitshiphu zetsimbi eziveliswa yi-high-speed processing kwi-conveyor ye-chip yokuphakamisa, ukunciphisa ukuguqulwa kwe-thermal kunye nokuguqulwa kwesixhobo somatshini, kunye nokuqinisekisa ukuchaneka kunye nokuzinza kwesixhobo somatshini;
Ulwazi lobuGcisa
| UMZEKELO | NHM-100-P |
| Uhambo lwe-X-axis (itafile ibuyela umva naphambili) | 1300 |
| Uhambo lwe-Y-axis (inqwelo ihamba ekhohlo nasekunene) | 1000 |
| Uhambo lwe-Z-axis (inkunzi yegusha ihla inyuka) | 1250 |
| Umgama ukusuka kwisiphelo sobuso ukuya kwitafile yomsebenzi | 100-1350 |
| ubungakanani bedesika esebenzayo | 1000X1000 |
| umthamo wobunzima | 2.5 |
| Isantya esiphezulu se-Spindle | 15000 |
| Amandla enjini angundoqo (alinganisiwe) | 15 |
| Eyona torque (kaliwe) | 72 |
| I-Spindle taper | HSK-A63 |
| itorque ephezulu | 2040 |
| ubuninzi betorque yokuqinisa | 1320 |
| I-engile yokujingi | ±180°--30° |
| ukuchaneka kokubeka | ±5” |
| Ukuphindaphinda | ±3.5” |
| ukuchaneka kokubeka | ±10” |
| Ukuphindaphinda | ±6” |
| X, Y, Z isantya sokunqumla ngokukhawuleza | 24/24/24 |
| X, Y, Z ukuchaneka kokubeka | ≤0.012 |
| X, Y, Z phinda ukuchaneka kwendawo | ≤0.006 |
Ubumbeko olusemgangathweni
| Inkqubo ye-Siemens 840Dsl CNC | Jemani |
| X, Y, Z feed servo motors | Siemens eJamani |
| XYZ Servo Drive | Siemens eJamani |
| AC Servo Spindle Motor | Siemens eJamani |
| Intloko yekhonkco ye-axis emihlanu | eShanghai |
| Ibhola Screw | HIWIN okanye uphawu olulinganayo |
| Linear Roller Guide | HIWIN okanye uphawu olulinganayo |
| Isikrufu ngasinye se-shaft | IJapan NSK okanye uphawu olufanayo |
| Ukudibanisa | I-Taiwan okanye i-brand efanayo |
| Spiral cutter | eShanghai |
| Ukhuseleko lololiwe lwesixhobo somatshini | eShanghai |
| Impompo yeoyile kunye nenkqubo yokuthambisa esembindini | Proton okanye SKF okanye efanayo |
| Ukutshintsha okukufutshane, i-intermediate relay | Omron / Schneider okanye efanayo |
| isandla pulse generator | Umnikezeli wenkqubo okhethiweyo umenzi/okanye uphawu olulinganayo |
| I-spindle | INNA okanye efanayo |
| Isixhobo somatshini ukuphosa okukhulu | eShanghai |
| Umatshini isixhobo sheet metal ukhuseleko lwangaphandle | eShanghai |
| Iibholiti ze-ankile zesixhobo somatshini, uphondo olupheleleyo iseti | eShanghai |
| Inkqubo ye-hydraulic | edumileyo eTshayina |
| Izibane zomsebenzi kunye nezibane zokulumkisa | edumileyo eTshayina |
| Indlela yokulinganisa iinkunzi zeegusha zokuphotha | edumileyo eTshayina |
| Inkqubo yokupholisa i-spindle kunye nenkqubo yokubonelela ngamanzi | edumileyo eTshayina |
| Izixhobo zokulondoloza eziqhelekileyo | edumileyo eTshayina |
| Incwadi yeMiyalelo yoomatshini |
|
| Incwadi yoMyalelo yoMbane |
|
| Isiqinisekiso |
|
| Uluhlu lokupakisha |
|
| Isikimu sombane |
|
| Incwadi yokuSebenza yeNkqubo |
|
| Incwadi yoLungiso lweNkqubo |
|
| Inkqubo yeparameter manual |
|
| Itheyibhile yepharamitha yemveliso yenkqubo |
|
| Umzobo wesiseko | Kubonelelwe emva kokuba isivumelwano siqale ukusebenza |
| Ibhokisi yokulawula incwadana yokulawula ubushushu |
|
Enkosi ngosinaka ixehsa lakho!
