Ibhulorho enzima ye-CNC ene-axis ezi-5 GMH-2245-Z

Intshayelelo:

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Intshayelelo yomatshini we-axis ezi-5

Iziko loomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini boomatshini bomatshini boomatshini bomatshini boomatshini bomatshini boomatshini bomatshini boomatshini bomatshini bomatshini bomatshini bomatshini bomatshini bomatshini wo ...

Ngentloko yokusila ene-axis ezintlanu echanekileyo, ishaft ephambili isebenzisa intloko yokujika kabini enesantya esiphezulu, enokwenza ukusila okusebenzayo okuphezulu kunye nokugqitywa okukhawulezayo phantsi konxibelelwano lwe-axis ezintlanu, kwaye inokwenza ulawulo oluchanekileyo lwemilo yomatshini, ngokusebenza kakuhle, ngokuchaneka okuphezulu, uzinzo kunye nokuthembeka.

Isantya esiphezulu se-spindle, ukuchaneka okuphezulu kunye nokugcinwa kakuhle ngokuchanekileyo, ukuthambisa ngegrisi, ukupholisa ukujikeleza kwegazi okunyanzelekileyo.

Ii-axes eziphambili zesikhungo sokugaya ii-gantry esine-axis ezintlanu esinzima se-bridge-type five-axis machining zahlulwe zibe zii-axes ezithe ngqo ezizi-X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis., ukucutshungulwa kokubhola okunzulu, i-cavity recess kunye ne-taper kwiindawo ezintsonkothileyo, kunye nengxaki yokucutshungulwa okusebenzayo nokusemgangathweni ophezulu kweendawo ezintsonkothileyo ezinemilo ekhethekileyo.

Ulwakhiwo lwentshukumo lukhaphukhaphu, lunciphisa umthwalo wokuqhuba we-screw yebhola, lunciphisa ukuguguleka kwe-screw yebhola kunye nesikhokelo esithe ngqo, kwaye ngokufanayo luphucula ukuchaneka;
Ulwakhiwo lwe-viaduct lukwanyusa ukuqina kwenxalenye yomatshini ethwala umthwalo, nto leyo enokuthintela ukuba kubekho ukungcangcazela ngokulula xa umqadi uhamba ngokukhawuleza kwaye i-spindle ihamba ngesantya esiphezulu;
Idityaniswe nentloko ye-AC ene-axis ezintlanu enezandla ezimbini, i-permanent magnet high-torque motor mechanism inokuhlangabezana neemfuno eziphezulu zokuchaneka, amandla kunye nempendulo eguqukayo, isuse izinto zothumelo lwe-mechanical, ukugcinwa okulula, ukufumaneka okuphezulu, kunye nolwakhiwo oluncinci.
Uluhlu lokujikeleza lwe-A-axis yi-±110°, kwaye uluhlu lokujikeleza lwe-C-axis yi-±270°, oluqonda ngokupheleleyo ukuguqulwa okuthe nkqo nokuthe tye;
Ukuchaneka komatshini wemveliso kufikelela kwi-5μ; inokucubungula izinto ezifana ne-titanium alloy; inqanaba lobuchwephesha lisondele kakhulu kwi-industrial yehlabathi;
Idityaniswe ne-encoder ye-angle evaliweyo ngokupheleleyo enokuphindaphinda okuphezulu, ukuchaneka kokubeka ii-axes ze-A kunye ne-C kunokufikelela kwi-±5arc sec, kwaye ukuphindaphindeka kokubeka i-axes ze-A kunye ne-C kunokufikelela kwi-±3.5arc sec, oku kungapheleli nje ekufezekiseni ukwenziwa kwe-machining ngokuchanekileyo okuphezulu, kodwa kukwathintela ii-engile ezintsonkothileyo. Ukuseta ukulungisa iimpazamo.

Intloko ene-axis ezintlanu enengalo ezimbini
Iziko loomatshini bokuchwetheza ii-gantry ezine-axis ezintlanu linokuxhotyiswa ngee-spindles ezintathu ezahlukeneyo ezineenjini: eziphezulu, eziphakathi nezisezantsi. Isantya esiphezulu sinokufikelela kwi-18000rpm, amandla e-spindle yi-35KW, kwaye i-torque ephezulu inokufikelela kwi-118Nm. Isibambi sesixhobo yi-HSK-A63; isixhobo sixhaswa ngamanzi, kwaye inkqubo yokubamba izixhobo inamandla amakhulu okubamba; isixhobo eside sinamanzi avela embindini we-spindle ukupholisa indawo yoomatshini, nto leyo ephucula ngakumbi ukuchaneka koomatshini; amandla okusika makhulu, ukusebenza kakuhle koomatshini kuphezulu, ixesha lokucubungula lifutshane, kwaye ukusebenza kakuhle kwamandla emveliso kulungile, ngokusisiseko kugubungela zonke iimfuno zemarike!

Intloko ye-axis ezintlanu enengalo ezimbini edityaniswe ne-magnet esisigxina ene-torque ephezulu ene-magnethi engapheliyo;
Nge-encoder ye-engile echanekileyo kakhulu;
Kunye nendlela yokusebenza yenkqubo yokubamba engasebenziyo ebuthathaka kakhulu;
Intloko enezikhonkwane ezintlanu enoyilo oluqinileyo noluzinzileyo lwesakhiwo sefoloko iyonke inesakhiwo esincinci, ukuqina okuhle kunye nokuguquguquka okugqwesileyo;
Isombulula ngokugqibeleleyo iingxaki ezininzi zokulungisa iingxaki kunye nokubopha okufunekayo ukuze kubekwe kwakhona indawo yokusebenza kwii-engile ezintsonkothileyo, kwaye inciphisa impazamo yokubeka. Ifanelekile kwiimveliso ezinemilo yeendawo ezintsonkothileyo kunye neemfuno ezichanekileyo eziphezulu. Ingagqibezela ukucutshungulwa kwemiphezulu egobileyo kwii-engile ezahlukeneyo kwi-clamping enye kwaye iphucule ukusebenza kakuhle kwemveliso. Uqwalaselo olwenziwe ngokwezifiso, uyilo lwemodyuli oluchanekileyo, ukufezekisa imisebenzi yokwandisa etyebileyo.

Ukuze kuphuculwe ukusebenza kwentloko ye-AC ene-axis ezintlanu enezandla ezimbini kwaye iyenze isebenze ngokwesayensi nangokuguquguqukayo, kusetyenziswa uyilo oluncinci, inkqubo yokubamba engasebenziyo enovakalelo oluphezulu. I-clamp ye-qigong engasebenziyo enamandla amakhulu okusebenza inomsebenzi wokuqinisekisa ukhuseleko. Nje ukuba uxinzelelo lomoya olusebenzayo lulahleke nangasiphi na isizathu, iya kungena kwimeko yokutshixa i-clamp, ethintela ingxaki yokusilela komatshini kunye nokungqubana ngexesha lokucubungula, kwaye inokukhusela ngcono izixhobo kwaye iphephe ilahleko ezingeyomfuneko. , kwaye iindleko zenkqubo iyonke ziphantsi. I-AC axis inozinzo oluphezulu, amandla okubamba e-A axis anokufikelela kwi-1680Nm, kwaye amandla okubamba e-C axis anokufikelela kwi-2040Nm, efezekisa ngokugqibeleleyo umatshini ochanekileyo.

Umatshini we-gantry onzima wohlobo lwebhulorho olune-axis ezintlanu uquka: itafile yokusebenza, ikholamu, umqadi, isihlalo esityibilikayo, isali, kunye ne-ram zizinto ezisetyenziswa ukuqinisekisa ukuqina okwaneleyo kokucubungula. Ukuze isantya esiphezulu sokusika, imeko entle yokusika, izinga eliphezulu lokususa isinyithi, uxinzelelo oluncinci oluveliswa kukusika izinto zokusebenza, kunye nomgangatho olungileyo womphezulu wezinto zokusebenza;
Isantya sokuhamba esikhawulezayo, ixesha elincinci lokuncedisa elifunekayo, lixhotyiswe ngentloko ye-five-axis enengalo ezimbini, ukubamba kube kanye, ukucubungula ii-angle ezininzi, ukucubungula umphezulu ogobileyo, ukucubungula okulula.
Lo matshini wonke ujikelezwe lukhuselo, umatshini unomsebenzi wokususa iitshiphusi ngokuzenzekelayo, kwaye uxhotyiswe ngomsebenzi wokupholisa amanzi. Umatshini unenkangeleko entle, ukusebenza okulula kunye nokugcinwa.

I-axis ye-X
Uhlobo lwereli yesikhokelo se-X-axis: Ikholamu ixhotyiswe ngeereli ezine zesikhokelo ze-roller ezine-55mm ezinzima. Ingahlangabezana neemfuno zokuqina okuphezulu kunye namandla esakhelo se-gantry, kwaye ingahlangabezana neengenelo zobugcisa ze-coefficient encinci yokungqubana, isantya sokuhamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa ngegrisi; uphawu lwereli yomgca: i-INA yaseJamani okanye iimpawu ezifanayo;
Uthumelo lwe-X-axis: Emva kokuba i-AC servo motor inciphile, iqhuba isikrufu sebhola esichanekileyo esingu-63mm ububanzi ukuze sijikeleze ukuze kufezekiswe ukutyibilika kwangaphambili nangasemva kwesilayidi; Indlela yokuthambisa: ukuthambisa ngegrisi; Uphawu lweskrufu: Czech KSK okanye uphawu olufanayo;
Ixhotyiswe nge-grating ruler ephindwe kabini echanekileyo neyi-full-closed-loop grating ruler; uphawu lwe-grating ruler: iSpain FAGOR okanye iJamani HEIDENHAIN;
Ukhuseleko lwereli yesikhokelo: Ikhaka lesikhumba elingaphakathi lisetyenziselwa ukukhusela izinto zangaphandle ukuba zingangeni kwaye zingcolise ireli yesikhokelo. Ikhaka libukeka lihle kwaye linesakhiwo esifanelekileyo.

I-Y-Axis
Uhlobo lwereli yesikhokelo se-Y-axis: ikholamu ixhotyiswe ngeereli ezine zesikhokelo ze-roller ezine-55mm ezinzima. Ingahlangabezana neemfuno zokuqina okuphezulu kunye namandla esakhelo se-gantry, kwaye ingahlangabezana neengenelo zobugcisa ze-coefficient encinci yokungqubana, isantya sokuhamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa ngegrisi; uphawu lwereli yomgca: i-INA yaseJamani okanye iimpawu ezifanayo;
I-Y-axis drive: I-AC servo motor isetyenziselwa ukuqhuba i-rack kunye ne-pinion transmission emva kokunciphisa isantya, ukuze kufezekiswe intshukumo yasekhohlo nasekunene yesali; Indlela yokuthambisa: Ukuthambisa ngegrisi; Uhlobo lwe-rack: I-German Alpha okanye uhlobo olufanayo;
Ixhotyiswe ngesikali sokugrumba esivaliweyo nesichanekileyo; uphawu lwesikali sokugrumba: iSpain FAGOR okanye iJamani HEIDENHAIN;
Ukhuseleko lwereli yesikhokelo: Ikhaka lesikhumba elingaphakathi lisetyenziselwa ukukhusela izinto zangaphandle ukuba zingangeni kwaye zingcolise ireli yesikhokelo. Ikhaka libukeka lihle kwaye linesakhiwo esifanelekileyo.

I-Z-Axis
Uhlobo lwesitishi sesikhokelo se-Z-axis: ikholamu ixhotyiswe ngee-rails ezine zesikhokelo ze-roller ezine-55mm ezinzima. Ingahlangabezana neemfuno zamandla e-Z-axis, kwaye ingahlangabezana neengenelo zobugcisa ze-coefficient encinci yokungqubana, isantya sokuhamba ngokukhawuleza kunye nobomi benkonzo ende; Indlela yokuthambisa: ukuthambisa ngegrisi; Uphawu lwesitishi se-line: i-German INA okanye iimpawu ezifanayo;
Uthumelo lwe-Z-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola esichanekileyo esinobubanzi obuyi-50mm ukuze sijikeleze ukuze kufezekiswe ukuphakanyiswa kokuphakanyiswa kwe-ram; indlela yokuthambisa: ukuthambisa ngegrisi; uphawu lwe-screw: iCzech KSK okanye iimpawu ezifanayo, ezixhotyiswe ngeesilinda ze-nitrogen balance eziphindwe kabini, ezilungelelanise uninzi lobunzima beendawo ezihambayo;
Ixhotyiswe ngesikali sokugrumba esivaliweyo nesichanekileyo; uphawu lwesikali sokugrumba: iSpain FAGOR okanye iJamani HEIDENHAIN;
Ukhuseleko lwereli yesikhokelo: Ikhaka lesikhumba elingaphakathi lisetyenziselwa ukukhusela izinto zangaphandle ukuba zingangeni kwaye zingcolise ireli yesikhokelo. Ikhaka libukeka lihle kwaye linesakhiwo esifanelekileyo.

Umlawuli wenkqubo ye-CNC: Heidenhain TNC640

Inkqubo yeHydraulic kunye neLubrication
Inkqubo yokuthambisa; lo matshini usebenzisa itekhnoloji yokubonelela ngeoyile ezimeleyo yeqela
(1) Iseti yenkqubo yokuthambisa ioyile ezenzekelayo kunye nokuthambisa iyasetyenziswa kwi-X, Y, Z axis guide rail, i-lead screw kunye ne-rack. I-screw bearing itshiswe ngegrisi. Uphawu: Nanjing Bechier
Inkqubo ye-hydraulic
(1) Lo matshini uxhotyiswe ngenkqubo ye-hydraulic ezimeleyo.
(2) Umatshini uxhotyiswe ngesikhululo sokumpompa se-hydraulic esahlukileyo, kwaye inkqubo ye-hydraulic ixhotyiswe ngezixhobo ezininzi zokubeka esweni ukhuseleko ezifana ne-alamu yenqanaba leoyile, i-alamu yobushushu, i-alamu yokuvala umva, kunye ne-alamu yoxinzelelo oluphantsi lokusebenza ukuqinisekisa ukuba umatshini usebenza phantsi kweemeko ezahlukeneyo ezikhuselekileyo. , ukuphucula ukhuseleko lwabaqhubi.
(3) Uhlobo lwesitishi seHydraulic: Dezhiyi Hydraulic

Imagazini yezixhobo
Imagazini yesixhobo esithe tye-eyayihamba ngeendlela ezimbini ukuya phambili nokubuyela umva ngokungacwangciswanga-uphawu lwemagazini yesixhobo se-32T: Ishishini elixhaswa yiTaiwan yiDesu/Okada okanye iimpawu ezifanayo

Umthuthi weetshiphusi
Ii-conveyors ze-chain plate type chip zifakelwe kumacala omabini etafile yokusebenza, kwaye imingxuma ifakelwe kwisiseko, esinefuthe elihle lokuthintela ukuvuza;
Ii-chip conveyors kumacala omabini endawo yokucubungula zithutha ngokukhawuleza ii-iron chips ezenziwe yi-processing ekhawulezayo ukuya kwi-lifting chip conveyor, zinciphisa ukuguquguquka kobushushu kunye nokuguquguquka komatshini, kwaye ziqinisekisa ukuchaneka kunye nokuzinza komatshini;

Ulwazi loBugcisa

IMODELI	GMH-2245-Z
Ubungakanani betafile yomsebenzi (mm)	2200*4000
Uhambo lwe-X-axis (mm)	4500
Uhambo lwe-Y-axis (mm)	2500
Uhambo lwe-Z-axis (mm)	1500
Ububanzi be-gantry (mm)	3400
Ubuso besiphelo se-Spindle - umgama wetafile yokusebenza (mm)	150-1150
Isantya se-spindle (rpm)	18000
Isibambi se-spindle	I-HSK-A63
Uluhlu lokujikeleza kwe-C-axis (°)	±270°
Uluhlu lokujikeleza lwe-A-axis (°)	±110°
Umthwalo webhentshi yokusebenza (t/m2)	5
isondlo somsebenzi (m/min)	20/20/20
Ukutya okukhawulezayo (m/min)	40/40/40
Amandla(kw)	35(S1)/43.8(S6 40%)
I-Torque (Nm)	95(S1)/118(S6 40%)
Ukuchaneka kokubeka i-X/Y/Z (mm)	0.030/0.025/0.025
Ukuchaneka kokubeka i-A/C (mm)	±5
Ukuphindaphinda kwe-X/Y/Z (mm)	0.015/0.010/0.010
Ukuphinda-phinda kwe-A/C (mm)	±5
Imagazini yezixhobo	32
Inkqubo ye-CNC	I-HEIDENHAIN TNC640

Uqwalaselo oluqhelekileyo

Inkqubo ye-CNC ye-Siemens 840Dsl	Jemani
Iimoto ze-servo ze-X, Y, Z zokuphakelwa	I-HEIDENHAIN eJamani
I-XYZ Servo Drive	I-HEIDENHAIN eJamani
I-AC Servo Spindle Motor	I-HEIDENHAIN eJamani
Intloko yekhonkco ezintlanu ezijikelezileyo ezintlanu	IShanghai
Isikrufu sebhola	I-HIWIN okanye uphawu olufanayo
Isikhokelo seRoller eLinear	I-HIWIN okanye uphawu olufanayo
Ibhere nganye ye-shaft screw	I-Japan NSK okanye uphawu olufanayo
Ukudibanisa	ITaiwan okanye uphawu olufanayo
Umsiki ojikelezayo	IShanghai
ukhuseleko lwesitimela sesikhokelo somatshini	IShanghai
Impompo yeoyile kunye nenkqubo yokuthambisa esekwe kwindawo enye	Iproton okanye i-SKF okanye elinganayo
Utshintsho lokusondela, ireyi ephakathi	I-Omron/Schneider okanye elingana nayo
ijenereyitha yokubetha ngesandla	Umthengisi wenkqubo otyunjwe ngumvelisi/okanye uphawu olufanayo
I-Spindle	INNA okanye elingana nayo
umatshini omkhulu wokuphosa	IShanghai
ukhuseleko lwangaphandle lwesinyithi somatshini	IShanghai
iibholiti zeankile yomatshini, iseti epheleleyo yephondo	IShanghai
Inkqubo ye-hydraulic	idumile eTshayina
Izibane Zomsebenzi Nezibane Zesilumkiso	idumile eTshayina
Indlela yokulinganisela i-spindle ram	idumile eTshayina
Inkqubo yokupholisa yespindle kunye nenkqubo yokubonelela ngamanzi	idumile eTshayina
Izixhobo zokulungisa eziqhelekileyo	idumile eTshayina

Incwadi Yemiyalelo Yoomatshini
Incwadi Yemiyalelo Yombane
Isiqinisekiso
Uluhlu lokupakisha
Isicwangciso sombane
Incwadi Yokusebenza Kwenkqubo
Incwadi Yokugcinwa Kwenkqubo
Incwadana yemiyalelo yepharamitha yenkqubo
Itheyibhile yepharamitha yefektri yenkqubo
Umzobo wesiseko	Kubonelelwa emva kokuba isivumelwano siqalile ukusebenza
Incwadana yokulawula ubushushu bebhokisi yokulawula