IZiko lokuShicilela i-CNC eline-5-Axis TKG1600 elithe tyaba
Iimbonakalo
I. Ulwakhiwo oluqinileyo oluphezulu
Lo matshini usebenzisa iziko eliphantsi lomxhuzulane, uyilo lomzimba oludibeneyo, ukuqinisekisa uzinzo lwesakhiwo. Xa idibene nezikhokelo ezinkulu ezithe tye kunye neenkxaso ze-multi-slider, iphucula kakhulu ukuqina kokusika kunye nozinzo oluguquguqukayo.
Ii-axes ze-X/Y/Z zisebenzisa izikrufu zebhola ezine-high-lead, zifikelela kwindawo ebekwe kuyo ngesantya esiphezulu kunye nokuchaneka okuqhubekayo.
II. Ukusebenza kweNtshukumo ngesantya esiphezulu nangokusebenza kakuhle
Isantya sokujikeleza ngokukhawuleza se-XYZ axis sifikelela kwi-60 m/min, kwaye utshintsho lwezixhobo luthatha imizuzwana emi-5 kuphela.
Inkqubo yemagazini yezixhobo eqhutywa yi-servo inokukhetha kwangaphambili isixhobo esilandelayo ngexesha lokwenziwa kwemishini, nto leyo evumela ukubandakanyeka ngokuthe ngqo ngaphandle kokulinda kwaye inciphise ixesha elinganqumliyo.
Ngexesha lokutshintsha kwezixhobo ze-spindle, ii-axes zesine nezesihlanu zibekwe kwangaphambili ngokulandelelana, okuvumela ukuba i-machining iqhubeke kwangoko emva kokutshintsha kwesixhobo, nto leyo efezekisa ukubekwa ngokukhawuleza kunye nemijikelo emifutshane ye-machining.
Ukutya okukhawulezayo kunye nokutshintsha izixhobo ezikrelekrele zisebenza kunye ukuphucula kakhulu ukusebenza kakuhle komjikelo womatshini.
III. Inkqubo yeSpindle eXhasa kabini
Isixhobo somatshini sixhotyiswe ngesakhiwo se-HSK-A100 esinomgca wokudibanisa kabini, ngesantya esiphezulu se-10,000 rpm kunye ne-torque ephezulu ye-320 N·m.
Ulwakhiwo lwe-spindle oludibeneyo luthintela ngokufanelekileyo ukuguqulwa kobushushu kunye nokungcangcazela, luqinisekisa ukuchaneka okuzinzileyo kunye nokugqitywa komphezulu okugqwesileyo ngesantya esiphezulu.
Uyilo oludibeneyo lubonelela ngokuqina okugqwesileyo ngexesha lokusika okunzima, kunciphisa ixesha lokugaya kunye nokwandisa ubomi be-spindle kunye nesixhobo.
Inkqubo yokulawula i-thermostatic ejikelezayo eyakhelwe ngaphakathi kwiringi engaphandle ye-spindle iyaqhubeka nokukhupha ubushushu, ithintela ukushukuma kobushushu kwaye igcine ukuchaneka okuphezulu.
IV. Inkqubo yokupholisa ekrelekrele
Isicoci soxinzelelo oluphezulu sitshizwa ngokuchanekileyo ukusuka kumngxuma ophakathi we-spindle ukuya kumda wesixhobo, nto leyo efezekisa ukupholisa okusebenzayo kunye nokususa iitshiphusi ngokukhawuleza.
Le nkqubo inohlengahlengiso lokuvavanya uxinzelelo, ilungisa ngokuzenzekelayo uxinzelelo (uluhlu olucwangcisiweyo oluyi-30–70 kg/cm²) ngokusekelwe kutshintsho lwesixhobo kunye nendlela, igcina uxinzelelo oluhlala luhleli kwindawo yokusika.
Xa idibene nenkqubo yokujikeleza kwe-thermostatic ye-spindle, umatshini wonke uhlala uchanekile kwaye uzinzile nangona usebenza ngesantya esiphezulu ixesha elide, nto leyo eyandisa kakhulu ubomi bezixhobo zombini kunye ne-spindle.
V. I-Large-Stroke Five-AxisNgaxeshanyeUlwakhiwo
Isebenzisa uyilo oluphantsi lwetafile, olujikelezileyo kabini, inika indawo eyaneleyo yoomatshini bokuchwetheza: ububanzi bokujikeleza umsebenzi obuphezulu yi-1600 mm, ukuphakama koomatshini yi-550 mm, umgama wokuthambeka -140° ukuya ku-+20°, kunye nomthamo womthwalo wetafile ophezulu yi-1000 kg.
I-A-axis isebenzisa inkqubo yeemoto ezimbini, inkqubo yeebhuleki ezimbini, inika i-torque enamandla yokubhuleka, indawo echanekileyo, kwaye ilwa ngempumelelo ne-counter-torque ekusikeni okunzima.
I-C-axis ixhotyiswe ngesakhiwo segiya ye-roller worm echanekileyo kakhulu, ifezekisa ukungabikho koxinzelelo oluvela ngaphandle kunye nomthwalo ophezulu, iqinisekisa ngokupheleleyo ukuchaneka komatshini we-five-axis synchronous machining.
VI. Ukwenziwa kwezinto ngokuzenzekelayo kunye nokuthembeka
Itheyibhile yokusebenza idibanisa i-rotary joint enezitishi ezili-12 kunye nee-pneumatic-hydraulic channels, nto leyo eyenza imisebenzi ezenzekelayo efana nokubophelela ngokuzenzekelayo, ulawulo lwecango oluzenzekelayo, ukufunyanwa kokuqhekeka kwezixhobo ngokuzenzekelayo, ukupholisa ngokutshiza ngokuzenzekelayo, kunye nokususwa kweetships.
I-spindle inenkqubo yokudibanisa ejikelezayo ye-8/12-channel ukuqinisekisa uxinzelelo oluzinzileyo lwe-hydraulic kwisixhobo ngexesha lokwenziwa kwemishini.
Isixhobo somatshini sikwanazo neendawo ezibekelwe bucala zokuvavanya nokulungisa umoya, nto leyo eququzelela ukwenziwa kwezinto ezikrelekrele kwixesha elizayo kunye nokuphuculwa okungenamntu.
Olu luhlu lweenkqubo ezizenzekelayo lwenza isixhobo somatshini sisebenze ngokuqhubekayo iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki, ukuqinisekisa imveliso ezinzileyo nesebenzayo.
VII. Inkqubo yoThumelo oluhamba ngesantya esiphezulu
I-axis yonke isebenzisa indibaniselwano yezikrufu zebhola ezinkulu kunye nezikhokelo ezijikelezayo, nto leyo efezekisa intshukumo yesantya esiphezulu kunye nokuqina okuphezulu.
Ulwakhiwo lwe-servo motor direct-drive lususa umva wokudluliselwa, nto leyo ekhokelela ekuphenduleni ngokukhawuleza kunye nokubekwa ngokuchanekileyo.
Ukusebenza kakuhle kokukhawulezisa nokunciphisa isantya kunciphisa kakhulu ixesha lokunganciphisi, nto leyo ekhokelela kwisantya esiphezulu semveliso kunye nokusebenza kakuhle kokucubungula.
Iinkcukacha zobugcisa
| Iiparameter ze-Linear Axis | ||
| 1 | Uluhlu lwe-X/Y/Z-axis stroke (mm) | 1600/1100/850 |
| Iiparamitha ze-Axis zokujikeleza | ||
| 1 | Uhambo lwe-A-axis | -140°~+20° |
| 2 | Uhambo lwe-C-axis | 360° |
| Isondlo | ||
| 1 | Uhambo olukhawulezayo:m/min | 60 |
| 2 | Ukusika Isantya Sokutya: m/min | 20 |
| 3 | Ukukhawulezisa okuKhawulezayo koMzila:g | 1G |
| Iiparameter zoomatshini | ||
| 1 | Ubude obupheleleyo (mm) | 4560 |
| 2 | Unyawo (mm) | 3,757×3,371 |
| 3 | Ubunzima boMatshini obupheleleyo: t | 22 |
| Iiparameters zeTheyibhile yokusebenzela | ||
| 1 | UmsebenziUbungakanani obufanelekileyo: mm | φ800 |
| 2 | Uluhlu lokuphakama kweWorkpiece: mm | 550 |
| 3 | Ububanzi beMaxi. Swing: mm | 1600 |
| 4 | Umthamo woMthwalo weMax.Table: kg | 1000 |
| Iiparameter zeMagazini yeZixhobo | ||
| 1 | Ubungakanani beMagazini yeZixhobo: izixhobo | 60 |
| 2 | Ixesha lokutshintsha kweSixhobo seTT:s | 5 |
| 3 | Ubude beSixhobo:mm | 550 |
| 4 | Ubunzima beSixhobo: kg | 25 |
| Uqwalaselo oluSisiseko | ||
| 1 | I-5-Axis, 4-I-Contouring ngaxeshanye · Ulawulo lweNqanaba leZiko leZixhobo | √ |
| 2 | Isipholisi se-Spindle | (50kg/cm) |
| 3 | Ibhuleki ye-A/C-Axis Hydrauic | √ |
| 4 | I-Spindle | I-10,000 rpm, i-HSK-A100 Taper |
| 5 | Inkqubo yeDrive ye-A/C-Axis | I-Precision Rolling Worm Drive |
| 6 | Inkqubo yokuQhekeza i-A/C-Axis | Inkqubo yeBrake yeHydraulic |
| 7 | Inkqubo yokupholisa yeSpindle | √ |
| 8 | Inkqubo yoThutho lweeChip | √ |
| 9 | Iyunithi yamandla eHydraulic | √ |
| 10 | Umsebenzi woLawulo lweZixhobo | √ |
| 11 | Ijenereyitha yePulse esetyenziswa ngesandla | √ |
| Inkqubo | ||
| 1 | I-SINUMERIK 828D | √ |
Umzekelo Wokucubungula
I. Ulwakhiwo oluqinileyo oluphezulu
Lo matshini usebenzisa iziko eliphantsi lomxhuzulane, uyilo lomzimba oludibeneyo, ukuqinisekisa uzinzo lwesakhiwo. Xa idibene nezikhokelo ezinkulu ezithe tye kunye neenkxaso ze-multi-slider, iphucula kakhulu ukuqina kokusika kunye nozinzo oluguquguqukayo.
Ii-axes ze-X/Y/Z zisebenzisa izikrufu zebhola ezine-high-lead, zifikelela kwindawo ebekwe kuyo ngesantya esiphezulu kunye nokuchaneka okuqhubekayo.
II. Ukusebenza kweNtshukumo ngesantya esiphezulu nangokusebenza kakuhle
Isantya sokujikeleza ngokukhawuleza se-XYZ axis sifikelela kwi-60 m/min, kwaye utshintsho lwezixhobo luthatha imizuzwana emi-5 kuphela.
Inkqubo yemagazini yezixhobo eqhutywa yi-servo inokukhetha kwangaphambili isixhobo esilandelayo ngexesha lokwenziwa kwemishini, nto leyo evumela ukubandakanyeka ngokuthe ngqo ngaphandle kokulinda kwaye inciphise ixesha elinganqumliyo.
Ngexesha lokutshintsha kwezixhobo ze-spindle, ii-axes zesine nezesihlanu zibekwe kwangaphambili ngokulandelelana, okuvumela ukuba i-machining iqhubeke kwangoko emva kokutshintsha kwesixhobo, nto leyo efezekisa ukubekwa ngokukhawuleza kunye nemijikelo emifutshane ye-machining.
Ukutya okukhawulezayo kunye nokutshintsha izixhobo ezikrelekrele zisebenza kunye ukuphucula kakhulu ukusebenza kakuhle komjikelo womatshini.
III. Inkqubo yeSpindle eXhasa kabini
Isixhobo somatshini sixhotyiswe ngesakhiwo se-HSK-A100 esinomgca wokudibanisa kabini, ngesantya esiphezulu se-10,000 rpm kunye ne-torque ephezulu ye-320 N·m.
Ulwakhiwo lwe-spindle oludibeneyo luthintela ngokufanelekileyo ukuguqulwa kobushushu kunye nokungcangcazela, luqinisekisa ukuchaneka okuzinzileyo kunye nokugqitywa komphezulu okugqwesileyo ngesantya esiphezulu.
Uyilo oludibeneyo lubonelela ngokuqina okugqwesileyo ngexesha lokusika okunzima, kunciphisa ixesha lokugaya kunye nokwandisa ubomi be-spindle kunye nesixhobo.
Inkqubo yokulawula i-thermostatic ejikelezayo eyakhelwe ngaphakathi kwiringi engaphandle ye-spindle iyaqhubeka nokukhupha ubushushu, ithintela ukushukuma kobushushu kwaye igcine ukuchaneka okuphezulu.
IV. Inkqubo yokupholisa ekrelekrele
Isicoci soxinzelelo oluphezulu sitshizwa ngokuchanekileyo ukusuka kumngxuma ophakathi we-spindle ukuya kumda wesixhobo, nto leyo efezekisa ukupholisa okusebenzayo kunye nokususa iitshiphusi ngokukhawuleza.
Le nkqubo inohlengahlengiso lokuvavanya uxinzelelo, ilungisa ngokuzenzekelayo uxinzelelo (uluhlu olucwangcisiweyo oluyi-30–70 kg/cm²) ngokusekelwe kutshintsho lwesixhobo kunye nendlela, igcina uxinzelelo oluhlala luhleli kwindawo yokusika.
Xa idibene nenkqubo yokujikeleza kwe-thermostatic ye-spindle, umatshini wonke uhlala uchanekile kwaye uzinzile nangona usebenza ngesantya esiphezulu ixesha elide, nto leyo eyandisa kakhulu ubomi bezixhobo zombini kunye ne-spindle.
V. I-Large-Stroke Five-AxisNgaxeshanyeUlwakhiwo
Isebenzisa uyilo oluphantsi lwetafile, olujikelezileyo kabini, inika indawo eyaneleyo yoomatshini bokuchwetheza: ububanzi bokujikeleza umsebenzi obuphezulu yi-1600 mm, ukuphakama koomatshini yi-550 mm, umgama wokuthambeka -140° ukuya ku-+20°, kunye nomthamo womthwalo wetafile ophezulu yi-1000 kg.
I-A-axis isebenzisa inkqubo yeemoto ezimbini, inkqubo yeebhuleki ezimbini, inika i-torque enamandla yokubhuleka, indawo echanekileyo, kwaye ilwa ngempumelelo ne-counter-torque ekusikeni okunzima.
I-C-axis ixhotyiswe ngesakhiwo segiya ye-roller worm echanekileyo kakhulu, ifezekisa ukungabikho koxinzelelo oluvela ngaphandle kunye nomthwalo ophezulu, iqinisekisa ngokupheleleyo ukuchaneka komatshini we-five-axis synchronous machining.
VI. Ukwenziwa kwezinto ngokuzenzekelayo kunye nokuthembeka
Itheyibhile yokusebenza idibanisa i-rotary joint enezitishi ezili-12 kunye nee-pneumatic-hydraulic channels, nto leyo eyenza imisebenzi ezenzekelayo efana nokubophelela ngokuzenzekelayo, ulawulo lwecango oluzenzekelayo, ukufunyanwa kokuqhekeka kwezixhobo ngokuzenzekelayo, ukupholisa ngokutshiza ngokuzenzekelayo, kunye nokususwa kweetships.
I-spindle inenkqubo yokudibanisa ejikelezayo ye-8/12-channel ukuqinisekisa uxinzelelo oluzinzileyo lwe-hydraulic kwisixhobo ngexesha lokwenziwa kwemishini.
Isixhobo somatshini sikwanazo neendawo ezibekelwe bucala zokuvavanya nokulungisa umoya, nto leyo eququzelela ukwenziwa kwezinto ezikrelekrele kwixesha elizayo kunye nokuphuculwa okungenamntu.
Olu luhlu lweenkqubo ezizenzekelayo lwenza isixhobo somatshini sisebenze ngokuqhubekayo iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki, ukuqinisekisa imveliso ezinzileyo nesebenzayo.
VII. Inkqubo yoThumelo oluhamba ngesantya esiphezulu
I-axis yonke isebenzisa indibaniselwano yezikrufu zebhola ezinkulu kunye nezikhokelo ezijikelezayo, nto leyo efezekisa intshukumo yesantya esiphezulu kunye nokuqina okuphezulu.
Ulwakhiwo lwe-servo motor direct-drive lususa umva wokudluliselwa, nto leyo ekhokelela ekuphenduleni ngokukhawuleza kunye nokubekwa ngokuchanekileyo.
Ukusebenza kakuhle kokukhawulezisa nokunciphisa isantya kunciphisa kakhulu ixesha lokunganciphisi, nto leyo ekhokelela kwisantya esiphezulu semveliso kunye nokusebenza kakuhle kokucubungula.
| Iiparameter ze-Linear Axis | ||
| 1 | Uluhlu lwe-X/Y/Z-axis stroke (mm) | 1600/1100/850 |
| Iiparamitha ze-Axis zokujikeleza | ||
| 1 | Uhambo lwe-A-axis | -140°~+20° |
| 2 | Uhambo lwe-C-axis | 360° |
| Isondlo | ||
| 1 | Uhambo olukhawulezayo:m/min | 60 |
| 2 | Ukusika Isantya Sokutya: m/min | 20 |
| 3 | Ukukhawulezisa okuKhawulezayo koMzila:g | 1G |
| Iiparameter zoomatshini | ||
| 1 | Ubude obupheleleyo (mm) | 4560 |
| 2 | Unyawo (mm) | 3,757×3,371 |
| 3 | Ubunzima boMatshini obupheleleyo: t | 22 |
| Iiparameters zeTheyibhile yokusebenzela | ||
| 1 | Ubungakanani beTheyibhile yoMsebenzi: mm | φ800 |
| 2 | Uluhlu lokuphakama kweWorkpiece: mm | 550 |
| 3 | Ububanzi beMaxi. Swing: mm | 1600 |
| 4 | Umthamo woMthwalo weMax.Table: kg | 1000 |
| Iiparameter zeMagazini yeZixhobo | ||
| 1 | Ubungakanani beMagazini yeZixhobo: izixhobo | 60 |
| 2 | Ixesha lokutshintsha kweSixhobo seTT:s | 5 |
| 3 | Ubude beSixhobo:mm | 550 |
| 4 | Ubunzima beSixhobo: kg | 25 |
| Uqwalaselo oluSisiseko | ||
| 1 | I-5-Axis, 4-I-Contouring ngaxeshanye · Ulawulo lweNqanaba leZiko leZixhobo | √ |
| 2 | Isipholisi se-Spindle | (50kg/cm) |
| 3 | Ibhuleki ye-A/C-Axis Hydrauic | √ |
| 4 | I-Spindle | I-10,000 rpm, i-HSK-A100 Taper |
| 5 | Inkqubo yeDrive ye-A/C-Axis | I-Precision Rolling Worm Drive |
| 6 | Inkqubo yokuQhekeza i-A/C-Axis | Inkqubo yeBrake yeHydraulic |
| 7 | Inkqubo yokupholisa yeSpindle | √ |
| 8 | Inkqubo yoThutho lweeChip | √ |
| 9 | Iyunithi yamandla eHydraulic | √ |
| 10 | Umsebenzi woLawulo lweZixhobo | √ |
| 11 | Ijenereyitha yePulse esetyenziswa ngesandla | √ |
| Inkqubo | ||
| 1 | I-SINUMERIK 828D | √ |
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