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Isikhungo Sokuchwetheza Esime nkqo se-5-Axis Esinomsebenzi Wokujika

Isikhungo Somatshini Sokujika Esime nkqo Esine-5-Axis Umfanekiso Ocacileyo
  • Isikhungo Sokuchwetheza Esime nkqo se-5-Axis Esinomsebenzi Wokujika

Intshayelelo:


Iinkcukacha zeMveliso

umfanekiso2

IZiko loMatshini oluMileyo oluneMigca emihlanu

 

Iziko loomatshini le-V5-630B eline-axis ezintlanu lisebenzisa isakhiwo esizinzileyo esimile okwe-C, ikholamu inamathele ebhedini, ipleyiti yesilayidi ihamba ecaleni kwikholamu (ulwalathiso lwe-X), isihlalo sesilayidi sihamba ngobude (ulwalathiso lwe-Y), kwaye isitokhwe sihamba ngokuthe nkqo kwisihlalo sesilayidi (ulwalathiso lwe-Z). Itafile yokusebenza isebenzisa isakhiwo se-straight-drive single-arm cradle esakhiwe ngokwaso, kwaye izalathisi zokusebenza ezahlukeneyo zifikelele kwinqanaba eliphambili lamazwe ngamazwe.

Umlawuli we-CNC: Siemens 840D

Uyilo lwesakhiwo somatshini:

图片1
图片2

Inkqubo yokondla

Ii-axes ze-X, Y, Z zisebenzisa ukuqina okuphezulu kakhulu, izikhokelo ezichanekileyo ze-roller linear kunye nezikrufu zebhola ezisebenzayo kakhulu, ezinoxinzelelo oluphantsi oluguquguqukayo nolungaguqukiyo, uvakalelo oluphezulu, ukungcangcazela okuphantsi kwesantya esiphezulu, ukungabi nakuhamba ngesantya esiphantsi, ukuchaneka okuphezulu kokuma, kunye nokusebenza kakuhle kwe-servo drive.

Iimoto ze-servo ze-axis ze-X, Y, Z ziqhagamshelwe ngokuthe ngqo nezikrufu zebhola ezichanekileyo kakhulu ngama-coupling, ukunciphisa amakhonkco aphakathi, ukwenza udluliselo olungenamsantsa, ukondla okuguquguqukayo, ukubeka indawo ngokuchanekileyo, kunye nokuchaneka kodluliselo oluphezulu.

Imoto ye-servo ye-Z-axis inomsebenzi webrake. Kwimeko yokusilela kwamandla, ingayibamba ngokuzenzekelayo ibrake ukuze ibambe ishaft yemoto ngokuqinileyo ukuze ingakwazi ukujikeleza, nto leyo edlala indima ekukhuseleni ukhuseleko.

I-spindle yombane

I-spindle eneenjini isebenzisa i-spindle eyenziwe ngokwayo ye-HSKT63 enepleyiti yamazinyo eyakhelwe ngaphakathi, enokwenza umsebenzi odibeneyo wokujika nokugaya. Isiphelo sixhotyiswe nge-ring spray joint ukupholisa isixhobo. Ulawulo lwesantya olungenazinyathelo, i-encoder echanekileyo eyakhelwe ngaphakathi, inokufikelela ekumiseni ngokuchanekileyo kunye nokucofa ngokuqinileyo.

Imifanekiso ye3

I-Turntable

I-turntable ye-current cradle eyenzelwe yona ngokwayo ixhotyiswe nge-encoder echanekileyo kakhulu kwaye ipholiswa yi-cooler yamanzi kubushushu obungaguqukiyo. Inezibonelelo zokuqina okuphezulu, ukuchaneka okuphezulu, kunye nokuphendula okuphezulu. Itafile yokusebenza isebenzisa i-8-Ii-T-slots ze-radial ze-14mm, umthwalo ophezulu yi-500kg (ethe tye), i-300kg (ethe nkqo), kwaye ububanzi obukhulu be-workpiece yi￠650.

umfanekiso we-4

Imagazini yezixhobo

Imagazini yezixhobo isebenzisa imagazini yesixhobo sediski yohlobo lwe-HSKA63 manipulator, enokuthwala abantu abangama-24izixhobo.

图片5

Inkqubo yempendulo yeluphu evaliweyo ngokupheleleyom

Ii-axes ezithe nkqo ze-X, Y, Z zixhotyiswe ngezikali ze-Renishaw zexabiso elipheleleyo; iitafile ezijikelezayo ze-B kunye ne-C zixhotyiswe ngee-encoders ze-HEIDENHAIN RCN2000 series zexabiso elipheleleyo ukuze kufezekiswe impendulo epheleleyo ye-closed-loop yee-axes ezi-5 zokuphakelwa,gukuchaneka okuphezulu okuqinisekisiweyo kunye nokugcinwa okuchanekileyo okuphezulu.

Inkqubo yokupholisa kunye neyomoya

Ixhotyiswe ngempompo enkulu yokupholisa amanzi kunye netanki yamanzi ukubonelela ngokupholisa okwaneleyo kwezixhobo kunye nezinto zokusebenza. Isiphelo sentloko sixhotyiswe ngeempumlo zokupholisa, ezilawulwa yikhowudi ye-M okanye iphaneli yokulawula.

Ixhotyiswe ngesixhobo sokupholisa amanzi sokupholisa ubushushu obungaguqukiyo, ukuqinisekisa ukuba i-electric spindle kunye ne-direct drive turntable zikwimeko entle yokusebenza kwaye zinokusebenza ngokufanelekileyo ixesha elide.

Inkqubo yomoya isebenzisa izinto ezisebenza ngomoya ukucoca, kwaye iyaziqonda imisebenzi yokucoca nokuvuthela umngxuma othambileyo we-spindle, ukhuseleko lokuvala umoya we-spindle bearing, ukujika phezu kwesibambi sesixhobo semagazini yesixhobo, kunye nokuvuthela irula ye-grating.

Inkqubo yokuthambisa esetyenziswa kwindawo enye

Ibhloko yesilayidi yereyile yesikhokelo kunye nenati yeskrubhu yebhola zonke zithanjiswe ngegrisi encinci, kwaye ukuthambisa kubonelelwa rhoqo nangobuninzi ukuqinisekisa ukuchaneka kunye nokuzinza kweskrubhu yebhola kunye nereyile yesikhokelo.

Inkqubo yokuthambisa umoya ngeoyile

I-spindle yombane ixhotyiswe ngesixhobo sokuthambisa ioyile negesi esingeniswe kwamanye amazwe, esinokuthambisa ngokupheleleyo size sipholise i-spindle. I-sensor inokubonelela nge-alamu yokuthambisa engaqhelekanga, enokuqinisekisa ngokufanelekileyo ukuba i-spindle isebenza ngokuzinzileyo ngesantya esiphezulu ixesha elide.

Inkqubo yokulinganisa umsebenzi

IumatshiniIxhotyiswe ngeRenishaw OMP40 optical probe, esetyenziswa kunye ne-OMI-2 receiver, enokuxhathisa kakhulu ukuphazamiseka kokukhanya, ukuqalisa okungeyonyani kunye nempembelelo, kwaye ukulinganisa okuphindaphindwayo kwindlela enye kungaphantsi okanye kulingane ne-1um (isantya sokulinganisa esingu-480mm/min, kusetyenziswa inaliti yokulinganisa engama-50mm), ubushushu obusebenzayo obusebenzayo buyi-5°C ukuya kuma-55°C.

图片6

Inkqubo yokulinganisa izixhobo

Lo matshini uxhotyiswe ngenkqubo yokulinganisa izixhobo zeRenishaw i-TS27R, evumela ukubonwa kwezixhobo ezahlukeneyo xa ziqhekekile kunye nokulinganiswa ngokukhawuleza kobude nobubanzi bezixhobo.

图片6

Umsebenzi wokulinganisa ngokuchanekileyo we-axis ezintlanu

Lo matshini uxhotyiswe nge-Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, edibene nenkqubo yokulinganisa i-OMP40 workpiece, evumelaumatshiniabasebenzisi ukujonga ngokukhawuleza nangokuchanekileyo imeko yee-axes ezijikelezayo kunye nokuchonga iingxaki ezibangelwa kukutshintsha kobushushu kunye nokufuma,umatshiniiingxaki zokungqubana okanye ukuguguleka, ziyakwazi ukulungelelanisa ngokukhawuleza zifumane iitshekhi zokusebenza, zilinganise kwaye zijonge ukuba zinzima kangakananiumatshiniutshintsho ngokuhamba kwexesha.

Umfanekiso we7

Ukukhuselwa koomatshini

Lo matshini usebenzisa isigqubuthelo esikhuselayo esihambelana nemigangatho yokhuseleko ukuthintela ukuchitheka kwesibandisi kunye neetships, ukuqinisekisa ukusebenza okukhuselekileyo kunye nenkangeleko entle. Icala le-X lomatshini lixhotyiswe ngesigqubuthelo esikhuselayo, esinokukhusela ngokufanelekileyo isikhonkwane sesikhokelo kunye nesikrufu sebhola.

 

 Iimeko zokusebenza koomatshini

(1) Umbane: 380V±10% 50HZ±I-1HZ yangoku etshintshanayo yesigaba esithathu

(2) Ubushushu obuphakathi: 5℃-40℃

(3) Ubushushu obufanelekileyo: 22℃±2℃

(4) Ukufuma okunxulumeneyo: 20-75%

(5) Uxinzelelo lomthombo womoya: 6±Ibha e-1

(6) Ukuhamba komthombo womoya: 500 L/min

Inkcazo ephambili

Into

Iyunithi

 Inkcazo

Itheyibhile yokusebenza

 Wububanzi betafile yokusebenza

mm

φ630

Umthwalo ophezulu othe tye

ikg

500

Umthwalo ophezulu othe nkqo

ikg

300

I-T-slot

mm

8X14

Ukucubungula

uluhlu

Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setafile yokusebenza(Ubuninzi)

mm

550

Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setafile yokusebenza(Ubuncinci)

mm

150

I-axis ye-X

mm

600

I-axis ka-Y

mm

450

I-axis ka-Z

mm

400

I-axis B

 °

-35°~+110°

I-axis ka-C

 °

360°

I-Spindle

Umngxuma wekhowuni

I-CTB

I-HSKA63

Isantya esilinganisiweyo

i-rpm

2000

Isantya esiphezulu

Nm

12000

I-torque ephumayo S1/S6

Nm

72/88

Amandla enjini yespindle S1/S6

kW

15/18.5

I-axis

Isantya sokuhamba ngokukhawuleza se-axis X

m/ngomzuzu

36

I-Y axis Isantya esikhawulezayo sokudlula

m/ngomzuzu

36

I-axis ka-ZsIsantya esikhawulezayo sokuhamba

m/ngomzuzu

36

I-axis B ephezulu.isantya

i-rpm

80

C eksenisUbuninzi.isantya

i-rpm

800

Amandla emoto ye-axis ye-X/Y/Z

KW

2.2

Amandla emoto ye-B/C axis

KW

13.3/30

I-torque elinganisiweyo ye-B-axis

Nm

2540

CI-torque elinganisiweyo ye-axis

Nm

400

Imagazini yezixhobo

Uhlobo

Uhlobo lwediski

Indlela yokukhetha izixhobo

Ukukhetha izixhobo ezikufutshane ezikufutshane

Umthamo

T

24

Ubuninzi.ubude besixhobo

mm

300

Ubuninzi.ubunzima besixhobo

ikg

8

Ubuninzi.ububanzi bediski yomsiki(Igcwele

Isixhobo)

mm

φ80

Ububanzi obukhulu bediski yomsiki

(Isixhobo esingenanto esikufutshane)

mm

i-φ150

Ukuchaneka

Iikhrayitheriya zokunyanzelisa umthetho

GB/T20957.4(ISO10791-4)

Ukuchaneka kokubeka indawo (X/Y/Z)

mm

0.008

ukuchaneka kokubeka (B/C)

6"/6"

Ukuchaneka kokubeka okuphindaphindiweyo (X/Y/Z)

mm

0.006

Ukuchaneka kokubeka okuphindaphindiweyo (B/C)

4"/4"

Ubunzima

ikg

6500

Umthamo

I-KVA

45

Ubungakanani bomatshini

mm

4350×4000×3000

Uqwalaselo oluqhelekileyo

1. Izinto eziphambili (kubandakanya ibhedi, ikholamu, ipleyiti yokutyibiliza, isihlalo sokutyibiliza, ibhokisi ye-spindle)
2. Inkqubo yokutya ene-axis ezintathu ze-X, Y, Z
3. I-turntable yohlobo lwe-cradle enengalo enye BC630-4400T-42540T-800/800-50/80-RCNS
4. I-spindle yombane i-HSKT63
5. Inkqubo yolawulo lombane (kubandakanya ikhabhinethi yombane, imodyuli yamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwa ngesandla, i-air conditioner yekhabhinethi yombane, njl.njl.)
6. Inkqubo ye-hydraulic
7. Inkqubo yomoya
8. Inkqubo yokuthambisa esetyenziswa kwindawo enye
9. Inkqubo yokuthambisa ioyile nomoya
10. Isibandisi samanzi
11. Umthuthi weetshiphusi, itanki yamanzi, umqokeleli weetshiphusi
12. Irula yokurhawula
13. Umlindi wesitimela
14. isigqubuthelo sokukhusela somatshini ngokubanzi
15. Inkqubo yokulinganisa umsebenzi
16. Isixhobo sokuseta izixhobo
17. Umsebenzi wokulinganisa ngokuchanekileyo we-axis ezintlanu

Iifayile zomatshini

isatifikethi

Uluhlu lokupakisha

Iseti e-1 yencwadi yesandla yomatshini (inguqulelo ye-elektroniki)

idatha yogcino lomatshini iseti e-1 (idiski ye-U)

Incwadana yokuxilonga i-alamu ye-840D iseti e-1 (uhlobo lwe-elektroniki)

Incwadi Yokusebenza Yokugaya ye-840D 1 (uhlobo lwe-elektroniki)

Incwadana yemigaqo-nkqubo ye-840D isiseko icandelo 1 (inguqulelo ye-elektroniki))

Uqwalaselo oluPhambili

Igama

Uphawu

Ingxelo

I-X/Y/Z axis motor kunye ne-drive

I-Siemens

Ikhonkco lamandla

i-igus

Ukuthwala izikrufu

I-NSK/NACHI

Izikhokelo eziLungelelanisiweyo

THK

Imagazini yezixhobo

I-Okada

Ukuthambisa okuphakathi

intlambo

Isikrufu sebhola

THK

Izixhobo zomoya

I-SMC

Isifudumezi somoya sekhabhinethi yombane

bhabha kunye

isiqandisi samanzi

bhabha kunye

irula yokurhawula

URenishaw

Inkqubo yokulinganisa umsebenzi

URenishaw

Inkqubo yokulinganisa izixhobo

URenishaw

Izixhobo ezisemgangathweni

Igama lesixhobo

Inkcazo

Ubungakanani

I-ayini yomatshini womatrasi

Iiseti ezi-4

amakhonkco

I-M20

Iziqwenga ezi-2

amakhonkco

I-M30

Iziqwenga ezi-2

izixhasi

5T×2.85m

1

izixhasi

5T×2.8m

1

izixhasi

5T×3.75m

1

izixhasi

5T×3.8m

1

Isitshixo esivulekileyo seTorx

22

1

Isitshixo sika-Allen

10

1

Isitshixo sika-Allen

12

1

I-T-nut

M12

4

Isibambi se-spindle

1

Ukukhweza i-X-axis

1

Ukulungiswa kwe-Y-axis

1
umfanekiso10
umfanekiso9
umfanekiso11
umfanekiso12
umfanekiso13
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