IZiko loMatshini oluQokeleyo oluyi-5-Axis V5-700B

IZiko leMishini eliNgqingqileyo le-5-Axis V5-700B Umfanekiso obonisiweyo

Intshayelelo:

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Isishwankathelo

Iziko loomatshini le-V5-700 B eline-axis ezintlanu lisebenzisa isakhiwo esizinzileyo esimile okwe-C, kwaye lixhotyiswe nge-electric spindle, i-direct-drive CNC turntable kunye ne-tool magazine njengesiqhelo, enokwenza i-high-speed and high-precision machining yeendawo ezinzima isebenze ngokukhawuleza nangokuchaneka. Lisetyenziswa kakhulu ekusetyenzisweni okuguquguqukayo nokusebenzayo kwee-motors zezithuthi ezintsha zamandla, ii-gearbox, ii-injini, ii-molds, izixhobo zonyango zerobhothi kunye nezinye iimveliso.

Inkcazo yemisebenzi kunye neempawu

1. Uyilo olupheleleyo lwesixhobo somatshini

Iziko loomatshini le-V5-700B eline-axis ezintlanu lisebenzisa isakhiwo esizinzileyo esimile okwe-C, ikholamu inamathele ebhedini, ipleyiti yesilayidi ihamba ngokuthe tye ecaleni kwekholamu (ulwalathiso lwe-X), isihlalo sesilayidi sihamba ngokude ecaleni kwepleyiti yesilayidi (ulwalathiso lwe-Y), kwaye isitokhwe sihamba ngokuthe nkqo ecaleni kwesihlalo sesilayidi (ulwalathiso lwe-Z). Itafile yokusebenza isebenzisa isakhiwo se-straight-drive single-arm cradle esakhiwe ngokwayo, kwaye izalathisi zayo zokusebenza ezahlukeneyo zifikelele kwinqanaba eliphambili lamazwe ngamazwe.

2. Inkqubo yokutya

Iireyile zesikhokelo ezizii-X, Y, Z-axis kunye nezikrufu zebhola zine-static friction ephantsi ne-dynamic, uvakalelo oluphezulu, i-vibration ephantsi ngesantya esiphezulu, akukho kukhasa ngesantya esiphantsi, ukuchaneka okuphezulu kokuma, kunye nokusebenza kakuhle kwe-servo drive.

Iimoto ze-servo ze-X, Y, Z-axis ziqhagamshelwe ngokuthe ngqo nezikrufu zebhola ezichanekileyo kakhulu ngama-coupling, ukunciphisa amakhonkco aphakathi, ukwenza udluliselo olungenazikhewu, ukondla okuguquguqukayo, ukubeka indawo ngokuchanekileyo, kunye nokuchaneka kodluliselo oluphezulu.

Imoto ye-servo ye-Z-axis inomsebenzi webrake. Kwimeko apho umbane ungasebenzi, ibrake ingayibamba ngokuzenzekelayo ishaft yemoto ukuze ingakwazi ukujikeleza, nto leyo edlala indima yokukhusela ukhuseleko.

3. I-spindle yombane

I-spindle yombane isebenzisa i-spindle yombane esebenza kakhulu eyenziwe ngokwayo (ilungelo lomenzi: 202010130049.4), kwaye isiphelo sixhotyiswe ngee-nozzles zokupholisa ukupholisa isixhobo. Inezibonelelo zesantya esiphezulu, ukuchaneka okuphezulu, kunye nokuphendula okuphezulu okuguquguqukayo, kwaye inokulawula isantya ngaphandle kokunyuka. I-encoder eyakhelwe ngaphakathi echanekileyo kakhulu inokufikelela ekumiseni ngokuchanekileyo kunye nokucofa okuqinileyo.

4. Imagazini yezixhobo

Imagazini yezixhobo zediski isebenzisa imagazini yezixhobo ze-BT40 manipulator, enokuthwala izixhobo ezingama-24.

5. I-Turntable

I-turntable ye-current cradle eyenzelwe ngokwayo (iipatenti zokuqamba 202010409192.7, 202010408203.X, 2022109170252) ixhotyiswe nge-high-precision absolute encoder kwaye ipholiswa yi-water cooler kubushushu obungaguqukiyo. Inezibonelelo zokuqina okuphezulu, ukuchaneka okuphezulu, kunye nempendulo ephezulu enamandla. Ibhentshi yokusebenzela isebenzisa ii-8 14mm radial T-slots, ezinomthamo omkhulu womthwalo we-500kg (othe tye) kunye ne-300kg (ethe tye)

	Amandla alinganisiweyo (kW)	I-torque elinganisiweyo (Nm)	Isantya esilinganisiweyo (rpm)	I-torque ephezulu (Nm)	Umlinganiselo wangoku (A)
I-axis B	13.3	2540	50	4000	46.9
I-axis ka-C	3.7	700	50	1400	14

6. Inkqubo yempendulo yeluphu evaliweyo ngokupheleleyo

Ii-axes ezithe nkqo ze-X, Y, kunye ne-Z zixhotyiswe ngee-HEIDENHAIN LC4 series absolute value grating scales; iitafile ezijikelezayo ze-B kunye ne-C zixhotyiswe ngee-encoders ze-HEIDENHAIN RCN2000 series absolute value angle encoders ukuze kufezekiswe impendulo epheleleyo ye-5 feed axes, ukuqinisekisa ukuba isixhobo somatshini sinobunono obuphezulu kunye nokugcinwa kobunono obuphezulu.

7. Inkqubo yokupholisa kunye neyomoya
Ixhotyiswe ngesixhobo sokupholisa amanzi sokupholisa ubushushu obungaguqukiyo ukuqinisekisa ukuba i-electric spindle kunye ne-direct drive turntable zikwimeko entle yokusebenza kwaye zinokusebenza ngokufanelekileyo ixesha elide.

Inkqubo yomoya ihluzwa zizinto ezisebenza ngomoya ukuze kufezekiswe imisebenzi yokucoca nokuvuthela umngxuma ocothayo womngxuma oyintloko, ukhuseleko lokuvala umoya webheyaringi yomngxuma oyintloko, kunye nokujika iphephabhuku lesixhobo kunye nesiphathi sesixhobo.

8. Inkqubo yokuthambisa esetyenziswa kwindawo enye
Ibhloko yesilayidi yereyile yesikhokelo kunye ne-nut ye-screw yebhola isebenzisa isixhobo sokuthambisa esiphakathi esinegrisi encinci, ebonelela ngokuthambisa rhoqo nangobuninzi ukuqinisekisa ukuchaneka kunye nokuzinza kwe-screw yebhola kunye nereyile yesikhokelo.

9. Inkqubo yokuthambisa ioyile nomoya

I-spindle yombane ixhotyiswe ngesixhobo sokuthambisa umoya-oyile esingeniswe kwamanye amazwe ukuze sithambise ngokupheleleyo kwaye sipholise i-spindle. I-sensor ixhotyiswe ukubonelela nge-alamu yokuthambisa okungaqhelekanga, ukuqinisekisa ngokufanelekileyo ukuba i-spindle ingasebenza ngokuzinzileyo ngesantya esiphezulu ixesha elide.

10. Inkqubo yokulinganisa umsebenzi
Isixhobo somatshini sixhotyiswe nge-HEIDENHAIN TS460 touch probe kunye ne-wireless signal receiver, enokufakelwa kwi-spindle ngenkqubo yokutshintsha izixhobo ngesandla okanye ngokuzenzekelayo ukuze kufezekiswe imisebenzi yokulungelelanisa i-workpiece, ukulinganisa i-workpiece kunye nokuseta i-preset point, kwaye ukuphindaphinda komlinganiselo yi-≤1um (isantya sokuphanda yi-1 m/min), ubushushu bokusebenza yi-10°C ukuya kwi-40°C. I-HEIDENHAIN touch probe ivuselelwa yi-optical switch. I-stylus isebenzisa i-three-point bearing ukuqinisekisa indawo efanelekileyo ye-free state. Ayigugi ngexesha lokusetyenziswa, inokuphindaphindwa rhoqo kwaye izinzile ixesha elide.

11. Inkqubo yokulinganisa izixhobo

Isixhobo somatshini sixhotyiswe ngesixhobo sokuseta isixhobo se-laser seRenishaw NC4, ukuphindaphindwa komlinganiselo yi-±0.1um, kwaye ubushushu bokusebenza buyi-5°C ukuya kwi-50°C.

12. Ukulinganiswa kokuchaneka kwe-axis ezintlanu

Isixhobo somatshini sixhotyiswe ngeebhola zokulinganisa ze-KKH ezivela kwi-HEIDENHAIN, kunye neeprobe zochungechunge lwe-TS, ukufezekisa ukulinganiswa ngokuchanekileyo kwe-axis yokujikeleza kwesixhobo somatshini, ukunciphisa iimpazamo ngexesha lokuhamba kwesixhobo somatshini, kunye nokufezekisa ukuchaneka okuphezulu kunye nokuphindaphinda okuphezulu.

13. Ukhuseleko lwezixhobo zomatshini

Isixhobo somatshini sisebenzisa isigqubuthelo esikhuselayo esihlangabezana nemigangatho yokhuseleko ukuthintela i-coolant kunye neetships ekutshizeni, ukuqinisekisa ukusebenza okukhuselekileyo, kunye nokubonakala okumnandi. Icala le-X lesixhobo somatshini lixhotyiswe ngekhaka lesikrweqe, elinokukhusela ngokufanelekileyo isikhonkwane sesikhokelo kunye nesikrufu sebhola.

14. Iimeko zokusebenza zesixhobo somatshini

(1) Umbane: 380V±10% 50HZ±1HZ AC enamabakala amathathu

(2) Ubushushu obuphakathi: 5°C-40°C

(3) Ubushushu obufanelekileyo: 22°C-24°C

(4) Ukufuma okunxulumeneyo: 40-75%

(5) Uxinzelelo lomthombo womoya: ≥6 ibha

(6) Izinga lokuhamba komthombo wegesi: 500 L/min
15. Ukuqaliswa komsebenzi wenkqubo ye-CNC

Inkqubo ye-CNC ye-HEIDENHAIN TNC640

(1) Inani lee-axes: ukuya kuthi ga kwiiluphu zolawulo ezingama-24

(2) Uhlobo lwesikrini sokuchukumisa olune-multitouch operation

(3) Igalelo lenkqubo: Inkqubo yencoko yeKlartext kunye ne-G code (ISO)

(4) Inkqubo ye-FK yasimahla ye-contour: sebenzisa ulwimi lwenkqubo yencoko ye-Klartext ukwenza inkqubo ye-contour yasimahla ye-FK ngenkxaso yemizobo

(5) Iindlela ezininzi zokusila nokugrumba

(6) Imbuyekezo yesixhobo: imbuyekezo yeradiyo yesixhobo kunye nembuyekezo yobude besixhobo.

(7) Idatha yokusika: Ukubalwa ngokuzenzekelayo kwesantya se-spindle, isantya sokusika, ukutya ngeblade kunye nokutya ngesangqa ngasinye

(8) Isantya sokucubungula i-contour rhoqo: xa kuthelekiswa nendlela yeziko lesixhobo / xa kuthelekiswa nomphetho wesixhobo

(9) Ukusebenza ngokuBanzi: Inkqubo enenkxaso yemizobo ngelixa enye inkqubo isebenza

(10) Izinto zekhonto: umgca othe tye/i-chamfer/indlela ye-arc/iziko lesangqa/isangqa serediyasi/i-arc eqhagamshelwe ngokuthe tye/ikona ejikelezileyo

(11) Ukusondela nokusuka kwiikhonto: iindlela ezithe nkqo okanye ezithe nkqo/ezidlula kwi-arc

(12) Ukutsiba kwenkqubo: inkqubo engaphantsi/ukuphindaphinda kwebhloko yenkqubo/nayiphi na inkqubo inokuba yinkqubo engaphantsi

(13) Umjikelo ofakwe etotini: ukubhola, ukucofa (kunye okanye ngaphandle kwesakhelo sokucofa esintantayo), umqolo ongxande kunye nomngxuma we-arc. Ukubhola nge-peck, ukuxovula, ukubhoboza, ukujonga amabala, ukubhoboza amabala. Ukusila imisonto yangaphakathi neyangaphandle. Ukugoba iindawo ezithe tyaba nezithe tyaba. Ukucubungula ngokupheleleyo iipokotho ezingxande nezijikelezileyo, iibosi ezingxande nezijikelezileyo. Ukugoba kunye nokugqiba imijikelo ethe tye nejikelezileyo. Amanqaku omqolo kwizangqa kunye nemigca. Inqaku le-array: Ikhowudi ye-QR. Ikhonkco le-contour, ipokotho ye-contour. Umjelo we-contour wokusila i-trochoidal. Umjikelo wokukrola: kroba umbhalo okanye amanani kumgca othe tye okanye i-arc.

(14) Utshintsho oluhambelanayo: uguqulelo, ujikelezo, isibuko, ukulinganisa (i-axis ethile).

(15) Inkqubo ye-Q parameter variable: umsebenzi wezibalo, umsebenzi we-logical, umsebenzi we-parenthesis, ixabiso elipheleleyo, i-constant þ, ukuchasa, inani elipheleleyo okanye idesimali, umsebenzi wokubala isangqa, umsebenzi wokucubungula umbhalo.

(16) Izixhobo zokucwangcisa: isixhobo sokubala. Uluhlu lwazo zonke imiyalezo yempazamo yangoku. Umsebenzi woncedo olujongene nomxholo kwimiyalezo yempazamo. Isikhokelo se-TNC: inkqubo yoncedo edibeneyo; i-TNC 640 ibonisa ulwazi ngqo kwincwadana yomsebenzisi. Inkxaso yemizobo yokucwangcisa umjikelo. Iibhloko zezimvo kunye neebhloko eziphambili kwiinkqubo ze-NC.

(17) Ukufunyanwa kolwazi: sebenzisa ngqo indawo yokwenyani kwinkqubo ye-NC.

(18) Imizobo yokuqinisekisa inkqubo: Ukulinganisa ngemizobo imisebenzi yoomatshini kunokwenziwa nokuba kukho enye inkqubo esebenzayo. Imbono ephezulu/umbono onemilinganiselo emithathu/umbono westereo, kunye nomzobo wokucubungula othambekileyo/umzobo womgca we-3-D. Ukulinganisa kwendawo.

(19) Inkxaso yemizobo yokucwangcisa: Nokuba kukho enye inkqubo esebenzayo, imizobo (umzobo wokulandelela umbhalo wesandla we-2-D) yecandelo lenkqubo ye-NC yokufaka ingaboniswa kwimo yokusebenza yokuhlela inkqubo.

(20) Inkqubo eqhuba imizobo: ukulinganisa imizobo ngexesha langempela ngelixa kuqhutywa inkqubo yokugaya. umbono ophezulu/umbono wesithathu/umbono westereo.

(21) Ixesha lokucubungula: Bala ixesha lokucubungula kwimodi yokusebenza "yokuvavanya ukusebenza". Ibonisa ixesha langoku lokulungisa kwimodi yokusebenza "yokusebenza kwenkqubo".

(22) Buyela kwi-contour: bonisa ixesha langoku lokucubungula kwimo yokusebenza "yokusebenza kwenkqubo". Ukuphazamiseka kwenkqubo, ukuphuma nokubuyela kwi-contour.

(23) Ulawulo lwamanqaku olucwangcisiweyo kwangaphambili: itafile yokugcina naliphi na inqaku elicwangcisiweyo kwangaphambili.

(24) Itheyibhile yemvelaphi: iitheyibhile ezininzi zemvelaphi, ezisetyenziselwa ukugcina imvelaphi ehambelanayo yesixhobo somsebenzi.

(25) Umatshini we-3-D: Ulawulo lweNtshukumo yeJerk eSmooth esemgangathweni ophezulu

(26) Ixesha lokucubungula iibhloko: 0.5 ms

(27) Isisombululo sokufaka kunye nenyathelo lokubonisa: 0.1 μm

(28) Umjikelo wokulinganisa: ukulinganiswa kweprobe. Ukulungiswa ngesandla okanye ngokuzenzekelayo kokungahambi kakuhle kweworkpiece. Beka amanqaku acwangcisiweyo ngesandla okanye ngokuzenzekelayo. Isixhobo kunye nomsebenzi zinokulinganiswa ngokuzenzekelayo.

(29) Imbuyekezo yempazamo: impazamo ye-axis ethe ngqo nengangqalanga, i-backlash, i-angle ebukhali yokujikeleza, impazamo ebuyela umva, ukwanda kobushushu. i-static friction, i-sliding friction.

(30) Ujongano lwedatha: RS-232-C/V.24, ukuya kuthi ga kwi-115 kbit/s. Ujongano lwedatha olwandisiweyo lweprotocol ye-LSV2, sebenzisa isoftware ye-HEIDENHAIN TNCremo okanye ye-TNCremoPlus ukuze usebenzise i-TNC kude ngale interface yedatha. Ujongano lwe-2 x Gigabit Ethernet 1000BASE-T. Iiports ze-USB ezi-5 (iports enye ye-USB 2.0 yangaphambili, iiports ze-USB 3.0 ezi-4).

(31) Uxilongo: Izixhobo zokuxilonga ezizimeleyo zokusombulula iingxaki ngokukhawuleza nangokulula.

(32) Isifundi seCAD: bonisa iifayile zefomathi yeCAD ezisemgangathweni.

Ipharamitha ephambili

Into		Iyunithi	Ipharamitha
Itheyibhile yokusebenza	Ububanzi betafile yokusebenza	mm	Φ700
	Umthwalo ophezulu othe tye	kg	500
	Umthwalo ophezulu othe nkqo	kg	300
	I-T-slot	mm	8×14
Uluhlu lokucubungula	Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setafile yokusebenza (Ubuninzi)	mm	600
	Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setafile yokusebenza (Min)	mm	150
	I-axis ye-X	mm	700
	I-axis ka-Y	mm	550
	I-axis ka-Z	mm	450
	I-axis B	°	-35~+110
	I-axis ka-C	°	360
I-Spindle	I-Taper	BT40	BT40
	Isantya esilinganisiweyo	i-rpm	2000
	Isantya esiphezulu	i-rpm	15000
	I-torque ephumayo S1/S6	Nm	72/88
	Amandla enjini yespindle S1/S6	KW	15/18.5
I-axis	Isantya sokuhamba ngokukhawuleza se-axis X	m/ngomzuzu	36
	I-Y axis Isantya esikhawulezayo sokudlula	m/ngomzuzu	36
	Isantya sokuhamba ngokukhawuleza se-axis Z	m/ngomzuzu	36
	I-axis B Isantya esiphezulu	i-rpm	80
	I-axis C isantya esiphezulu	i-rpm	80
	Amandla emoto ye-axis ye-X/Y/Z	Kw	3.6/3.6/2
	Amandla emoto ye-axis ye-B/C	Kw	13.3 / 3.7
	I-torque elinganiswe nge-B/C axis	Nm	2540/700
Imagazini yezixhobo	Uhlobo		Uhlobo lwediski
	Indlela yokukhetha izixhobo		Ukukhetha izixhobo ezikufutshane ezikufutshane
	Umthamo	T	30
	Ubude besixhobo esiphezulu	mm	300
	Ubunzima obukhulu besixhobo	kg	8
	Ububanzi bediski yokusika obuphezulu (Isixhobo Esipheleleyo)	mm	φ80
	Ububanzi bediski yokusika obukhulu (Isixhobo esingenanto esikufutshane)	mm	φ150
Ukuchaneka	Iikhrayitheriya zokunyanzelisa		GB/T20957.4 (ISO10791-4)
	Ukuchaneka kokubeka indawo (X/Y/Z)	mm	0.008/0.008/0.008
	Ukuchaneka kokubeka indawo (B/C)		7″/7″
Ukuchaneka kokubeka okuphindaphindiweyo	I-axis X/axis Y/axis Z	mm	0.006/0.006/0.006
Ukuchaneka kokubeka okuphindaphindiweyo	I-B-axis/C-axis		5″/5″
Ubunzima		kg	8000
Umthamo		I-KVA	45

Uluhlu Loqwalaselo Oluqhelekileyo

Hayi.	Igama
1	Izinto eziphambili (kubandakanya ibhedi, ikholamu, ipleyiti yesilayidi, isihlalo sesilayidi, isitokhwe sentloko)
2	Inkqubo yokutya ene-axis ezintathu ze-X, Y, Z
3	I-single Arm Cradle Turntable BC630
4	I-spindle yombane BT40
5	Inkqubo yolawulo lombane (kubandakanya ikhabhinethi yombane, imodyuli yombane, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwayo, i-air conditioner yekhabhinethi yombane, njl.njl.)
6	Isikali sokwaleka: HEIDENHAIN
7	Inkqubo ye-hydraulic
8	Inkqubo yomoya
9	Inkqubo yokuthambisa esetyenziswa kwindawo enye
10	Inkqubo yokuthambisa umoya ngeoyile
11	Umthuthi weetshiphusi, itanki yamanzi, umqokeleli weetshiphusi: RAL7021 ngwevu emnyama
12	Isipholile samanzi
13	Isixhobo sokulinganisa umsebenzi: HEIDENHAIN TS460
14	Isixhobo sokuseta izixhobo: Renishaw NC4
15	Ukulinganiswa kokuchaneka kwe-axis ezintlanu: HEIDENHAIN KKH
16	Umlindi wesitimela
17	Isixhobo somatshini sigubungela yonke into ekhuselayo
18	Ngokusekelwe kwinqaku elinye lokusetyenziswa kwesoftware ye-HPMILL emva kokucubungula, bopha idilesi yendawo yekhompyutha
19	Umsebenzi wembuyekezo yobude bobushushu be-Spindle