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IZiko loMatshini oluQokeleyo oluyi-5-Axis V5-320B

IZiko leMishini eliNgqingqileyo le-5-Axis V5-320B Umfanekiso obonisiweyo
  • IZiko loMatshini oluQokeleyo oluyi-5-Axis V5-320B
  • IZiko loMatshini oluQokeleyo oluyi-5-Axis V5-320B

Intshayelelo:


Iinkcukacha zeMveliso

Cofa ukuze ufumane ezinye iimveliso

1. Uyilo olupheleleyo lwesixhobo somatshini

Iziko loomatshini le-V5-320B eline-axis ezintlanu lisebenzisa isakhiwo esizinzileyo esimile okwe-C, ikholamu inamathele ebhedini, ipleyiti yesilayidi ihamba ngokuthe tye ecaleni kwekholamu (ulwalathiso lwe-X), isihlalo sesilayidi sihamba ngokude ecaleni kwepleyiti yesilayidi (ulwalathiso lwe-Y), kwaye isitokhwe sihamba ngokuthe nkqo ecaleni kwesihlalo sesilayidi (ulwalathiso lwe-Z). Itafile yokusebenza isebenzisa isakhiwo se-straight-drive single-arm cradle esakhiwe ngokwayo, kwaye izalathisi zayo zokusebenza ezahlukeneyo zifikelele kwinqanaba eliphambili lamazwe ngamazwe.

I-5-Axis Eme nkqo (2)
I-5-Axis Eme nkqo (3)

2. Inkqubo yokutya

Iireyile zesikhokelo ezizii-X, Y, Z-axis kunye nezikrufu zebhola, ukungqubana okuncinci okuguquguqukayo nokungashukumiyo, uvakalelo oluphezulu, ukungcangcazela okuncinci okukhawulezayo, akukho kurhubuluza ngesantya esiphantsi, ukuchaneka okuphezulu kokuma, kunye nokusebenza kakuhle kwe-servo drive.

Iimoto ze-servo ze-X, Y, Z-axis ziqhagamshelwe ngokuthe ngqo nezikrufu zebhola ezichanekileyo kakhulu ngama-coupling, ukunciphisa amakhonkco aphakathi, ukwenza udluliselo olungenazikhewu, ukondla okuguquguqukayo, ukubeka indawo ngokuchanekileyo, kunye nokuchaneka kodluliselo oluphezulu.

Imoto ye-servo ye-Z-axis inomsebenzi webrake. Kwimeko apho umbane ungasebenzi, ibrake ingayibamba ngokuzenzekelayo ishaft yemoto ukuze ingakwazi ukujikeleza, nto leyo edlala indima yokukhusela ukhuseleko.

3. I-spindle yombane

I-spindle yombane isebenzisa i-spindle yombane esebenza kakhulu eyenziwe ngokwayo (ilungelo lomenzi: 202010130049.4), kwaye isiphelo sixhotyiswe ngee-nozzles zokupholisa ukupholisa isixhobo. Inezibonelelo zesantya esiphezulu, ukuchaneka okuphezulu, kunye nokuphendula okuphezulu okuguquguqukayo, kwaye inokulawula isantya ngaphandle kokunyuka. I-encoder eyakhelwe ngaphakathi echanekileyo kakhulu inokufikelela ekumiseni ngokuchanekileyo kunye nokucofa okuqinileyo.

I-5-Axis Eme nkqo (5)
I-5-Axis Eme nkqo (4)

4. Imagazini yezixhobo

Imagazini yesixhobo sohlobo lwediski yeBT40, izikhundla zesixhobo ezingama-24, utshintsho lwesixhobo oluzenzekelayo yi-ATC manipulator.

Bona ngezantsi:

I-5-Axis Eme nkqo (6)

5. I-Turntable

Yamkela isakhiwo se-straight-drive single-arm cradle esiziphuhlisileyo, esineenzuzo zokuqina okuphezulu, ukuchaneka okuphezulu kunye nokuphendula okunamandla aphezulu.

I-5-Axis Eme nkqo (7)
I-axis I-Torque Nm elinganiswe ngexabiso Isantya esilinganiselweyo nge-rpm Isantya esiphezulu se-rpm Ilinganiswe ngoku A Amandla alinganisiweyo kW
B 656 80 100 18 5.5
C 172 100 130 6.1 1.8

6. Inkqubo yempendulo yeluphu evaliweyo ngokupheleleyo

Ii-axes ezithe nkqo ze-X, Y, kunye ne-Z zixhotyiswe ngee-HEIDENHAIN LC4 series absolute value grating scales; iitafile ezijikelezayo ze-B kunye ne-C zixhotyiswe ngee-encoders ze-HEIDENHAIN RCN2000 series absolute value angle encoders ukuze kufezekiswe impendulo epheleleyo ye-5 feed axes, ukuqinisekisa ukuba isixhobo somatshini sinobunono obuphezulu kunye nokugcinwa kobunono obuphezulu.

I-5-Axis Eme nkqo (8)
I-5-Axis Eme nkqo (9)

7. Inkqubo yokupholisa kunye neyomoya

Ixhotyiswe ngesixhobo sokupholisa amanzi sokupholisa ubushushu obungaguqukiyo ukuqinisekisa ukuba i-electric spindle kunye ne-direct drive turntable zikwimeko entle yokusebenza kwaye zinokusebenza ngokufanelekileyo ixesha elide.

Inkqubo yomoya ihluzwa zizinto ezisebenza ngomoya ukuze kufezekiswe imisebenzi yokucoca nokuvuthela umngxuma ocothayo womngxuma oyintloko, ukhuseleko lokuvala umoya webheyaringi yomngxuma oyintloko, kunye nokujika iphephabhuku lesixhobo kunye nesiphathi sesixhobo.

8. Inkqubo yokuthambisa esetyenziswa kwindawo enye

Ibhloko yesilayidi yereyile yesikhokelo kunye ne-nut ye-screw yebhola isebenzisa isixhobo sokuthambisa esiphakathi esinegrisi encinci, ebonelela ngokuthambisa rhoqo nangobuninzi ukuqinisekisa ukuchaneka kunye nokuzinza kwe-screw yebhola kunye nereyile yesikhokelo.

9. Inkqubo yokulinganisa umsebenzi

Isixhobo somatshini sixhotyiswe nge-HEIDENHAIN TS460 touch probe kunye ne-wireless signal receiver, enokufakelwa kwi-spindle ngenkqubo yokutshintsha izixhobo ngesandla okanye ngokuzenzekelayo ukuze kufezekiswe imisebenzi yokulungelelanisa i-workpiece, ukulinganisa i-workpiece kunye nokuseta i-preset point, kwaye ukuphindaphinda komlinganiselo yi-≤1um (isantya sokuphanda yi-1 m/min), ubushushu bokusebenza yi-10°C ukuya kwi-40°C. I-HEIDENHAIN touch probe ivuselelwa yi-optical switch. I-stylus isebenzisa i-three-point bearing ukuqinisekisa indawo efanelekileyo ye-free state. Ayigugi ngexesha lokusetyenziswa, inokuphindaphindwa rhoqo kwaye izinzile ixesha elide.

I-5-Axis Eme nkqo (10)
I-5-Axis Eme nkqo (11)

10. Inkqubo yokulinganisa izixhobo

Isixhobo somatshini sixhotyiswe ngesixhobo sokuseta isixhobo se-laser seRenishaw NC4, ukuphindaphindwa komlinganiselo yi-±0.1um, kwaye ubushushu bokusebenza buyi-5°C ukuya kwi-50°C.

I-5-Axis Eme nkqo (12)

11. Ukulinganiswa kokuchaneka kwe-axis ezintlanu

Isixhobo somatshini sixhotyiswe ngeebhola zokulinganisa ze-KKH ezivela kwi-HEIDENHAIN, kunye neeprobe zochungechunge lwe-TS, ukufezekisa ukulinganiswa ngokuchanekileyo kwe-axis yokujikeleza kwesixhobo somatshini, ukunciphisa iimpazamo ngexesha lokuhamba kwesixhobo somatshini, kunye nokufezekisa ukuchaneka okuphezulu kunye nokuphindaphinda okuphezulu.

I-5-Axis Eme nkqo (13)

12. Ukhuseleko lwezixhobo zomatshini

Isixhobo somatshini sisebenzisa isigqubuthelo esikhuselayo esihlangabezana nemigangatho yokhuseleko ukuthintela i-coolant kunye neetships ekutshizeni, ukuqinisekisa ukusebenza okukhuselekileyo, kunye nokubonakala okumnandi. Icala le-X lesixhobo somatshini lixhotyiswe ngekhaka lesikrweqe, elinokukhusela ngokufanelekileyo isikhonkwane sesikhokelo kunye nesikrufu sebhola.

13. Iimeko zokusebenza kwezixhobo zomatshini

(1) Umbane: 380V±10% 50HZ±1HZ AC enamabakala amathathu

(2) Ubushushu obuphakathi: 5°C-40°C

(3) Ubushushu obufanelekileyo: 22°C-24°C

(4) Ukufuma okunxulumeneyo: 20-75%

(5) Uxinzelelo lomthombo womoya: ≥6 ibha

(6) Izinga lokuhamba komthombo wegesi: 500 L/min

14. Ukuqaliswa komsebenzi wenkqubo ye-CNC

I-5-Axis Eme nkqo (14)

Inkqubo ye-CNC ye-HEIDENHAIN TNC640

(1) Inani lee-axes: ukuya kuthi ga kwiiluphu zolawulo ezingama-24

(2) Uhlobo lwesikrini sokuchukumisa olune-multitouch operation

(3) Igalelo lenkqubo: Inkqubo yencoko yeKlartext kunye ne-G code (ISO)

(4) Inkqubo ye-FK yasimahla ye-contour: sebenzisa ulwimi lwenkqubo yencoko ye-Klartext ukwenza inkqubo ye-contour yasimahla ye-FK ngenkxaso yemizobo

(5) Iindlela ezininzi zokusila nokugrumba

(6) Imbuyekezo yesixhobo: imbuyekezo yeradiyo yesixhobo kunye nembuyekezo yobude besixhobo.

(7) Idatha yokusika: Ukubalwa ngokuzenzekelayo kwesantya se-spindle, isantya sokusika, ukutya ngeblade kunye nokutya ngesangqa ngasinye

(8) Isantya sokucubungula i-contour rhoqo: xa kuthelekiswa nendlela yeziko lesixhobo / xa kuthelekiswa nomphetho wesixhobo

(9) Ukusebenza ngokuBanzi: Inkqubo enenkxaso yemizobo ngelixa enye inkqubo isebenza

(10) Izinto zekhonto: umgca othe tye/i-chamfer/indlela ye-arc/iziko lesangqa/isangqa serediyasi/i-arc eqhagamshelwe ngokuthe tye/ikona ejikelezileyo

(11) Ukusondela nokusuka kwiikhonto: iindlela ezithe nkqo okanye ezithe nkqo/ezidlula kwi-arc

(12) Ukutsiba kwenkqubo: inkqubo engaphantsi/ukuphindaphinda kwebhloko yenkqubo/nayiphi na inkqubo inokuba yinkqubo engaphantsi

(13) Umjikelo ofakwe etotini: ukubhola, ukucofa (kunye okanye ngaphandle kwesakhelo sokucofa esintantayo), umqolo ongxande kunye nomngxuma we-arc. Ukubhola nge-peck, ukuxovula, ukubhoboza, ukujonga amabala, ukubhoboza amabala. Ukusila imisonto yangaphakathi neyangaphandle. Ukugoba iindawo ezithe tyaba nezithe tyaba. Ukucubungula ngokupheleleyo iipokotho ezingxande nezijikelezileyo, iibosi ezingxande nezijikelezileyo. Ukugoba kunye nokugqiba imijikelo ethe tye nejikelezileyo. Amanqaku omqolo kwizangqa kunye nemigca. Inqaku le-array: Ikhowudi ye-QR. Ikhonkco le-contour, ipokotho ye-contour. Umjelo we-contour wokusila i-trochoidal. Umjikelo wokukrola: kroba umbhalo okanye amanani kumgca othe tye okanye i-arc.

(14) Utshintsho oluhambelanayo: uguqulelo, ujikelezo, isibuko, ukulinganisa (i-axis ethile).

(15) Inkqubo ye-Q parameter variable: umsebenzi wezibalo, umsebenzi we-logical, umsebenzi we-parenthesis, ixabiso elipheleleyo, i-constant þ, ukuchasa, inani elipheleleyo okanye idesimali, umsebenzi wokubala isangqa, umsebenzi wokucubungula umbhalo.

(16) Izixhobo zokucwangcisa: isixhobo sokubala. Uluhlu lwazo zonke imiyalezo yempazamo yangoku. Umsebenzi woncedo olujongene nomxholo kwimiyalezo yempazamo. Isikhokelo se-TNC: inkqubo yoncedo edibeneyo; i-TNC 640 ibonisa ulwazi ngqo kwincwadana yomsebenzisi. Inkxaso yemizobo yokucwangcisa umjikelo. Iibhloko zezimvo kunye neebhloko eziphambili kwiinkqubo ze-NC.

(17) Ukufunyanwa kolwazi: sebenzisa ngqo indawo yokwenyani kwinkqubo ye-NC.

(18) Imizobo yokuqinisekisa inkqubo: Ukulinganisa ngemizobo imisebenzi yoomatshini kunokwenziwa nokuba kukho enye inkqubo esebenzayo. Imbono ephezulu/umbono onemilinganiselo emithathu/umbono westereo, kunye nomzobo wokucubungula othambekileyo/umzobo womgca we-3-D. Ukulinganisa kwendawo.

(19) Inkxaso yemizobo yokucwangcisa: Nokuba kukho enye inkqubo esebenzayo, imizobo (umzobo wokulandelela umbhalo wesandla we-2-D) yecandelo lenkqubo ye-NC yokufaka ingaboniswa kwimo yokusebenza yokuhlela inkqubo.

(20) Inkqubo eqhuba imizobo: ukulinganisa imizobo ngexesha langempela ngelixa kuqhutywa inkqubo yokugaya. umbono ophezulu/umbono wesithathu/umbono westereo.

(21) Ixesha lokucubungula: Bala ixesha lokucubungula kwimodi yokusebenza "yokuvavanya ukusebenza". Ibonisa ixesha langoku lokulungisa kwimodi yokusebenza "yokusebenza kwenkqubo".

(22) Buyela kwi-contour: bonisa ixesha langoku lokucubungula kwimo yokusebenza "yokusebenza kwenkqubo". Ukuphazamiseka kwenkqubo, ukuphuma nokubuyela kwi-contour.

(23) Ulawulo lwamanqaku olucwangcisiweyo kwangaphambili: itafile yokugcina naliphi na inqaku elicwangcisiweyo kwangaphambili.

(24) Itheyibhile yemvelaphi: iitheyibhile ezininzi zemvelaphi, ezisetyenziselwa ukugcina imvelaphi ehambelanayo yesixhobo somsebenzi.

(25) Umatshini we-3-D: Ulawulo lweNtshukumo yeJerk eSmooth esemgangathweni ophezulu

(26) Ixesha lokucubungula iibhloko: 0.5 ms

(27) Isisombululo sokufaka kunye nenyathelo lokubonisa: 0.1 μm

(28) Umjikelo wokulinganisa: ukulinganiswa kweprobe. Ukulungiswa ngesandla okanye ngokuzenzekelayo kokungahambi kakuhle kweworkpiece. Beka amanqaku acwangcisiweyo ngesandla okanye ngokuzenzekelayo. Isixhobo kunye nomsebenzi zinokulinganiswa ngokuzenzekelayo.

(29) Imbuyekezo yempazamo: impazamo ye-axis ethe ngqo nengangqalanga, i-backlash, i-angle ebukhali yokujikeleza, impazamo ebuyela umva, ukwanda kobushushu. i-static friction, i-sliding friction.

(30) Ujongano lwedatha: RS-232-C/V.24, ukuya kuthi ga kwi-115 kbit/s. Ujongano lwedatha olwandisiweyo lweprotocol ye-LSV2, sebenzisa isoftware ye-HEIDENHAIN TNCremo okanye ye-TNCremoPlus ukuze usebenzise i-TNC kude ngale interface yedatha. Ujongano lwe-2 x Gigabit Ethernet 1000BASE-T. Iiports ze-USB ezi-5 (iports enye ye-USB 2.0 yangaphambili, iiports ze-USB 3.0 ezi-4).

(31) Uxilongo: Izixhobo zokuxilonga ezizimeleyo zokusombulula iingxaki ngokukhawuleza nangokulula.

(32) Isifundi seCAD: bonisa iifayile zefomathi yeCAD ezisemgangathweni.

Ipharamitha ephambili

Into

Iyunithi

Ipharamitha

Itheyibhile yokusebenza

ububanzi betafile yokusebenza

mm

320

Umthwalo ophezulu othe tye

kg

150

Umthwalo ophezulu othe nkqo

kg

100

I-T-slot

mm

8X10H8

Uluhlu lokucubungula

Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setafile yokusebenza (Ubuninzi)

mm

430

Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setafile yokusebenza (Min)

mm

100

I-axis ye-X

mm

450

I-axis ka-Y

mm

320

I-axis ka-Z

mm

330

I-axis B

°

-35°~+ 110°

I-axis ka-C

°

360°

I-Spindle

I-Taper(7 ∶ 24)

 

BT40

Isantya esilinganisiweyo

i-rpm

3000

Isantya esiphezulu

i-rpm

15000

I-torque elinganisiweyo S1

Nm

23.8

Amandla Alinganisiweyo S1

KW

7.5

 

 

 

I-axis

Isantya sokuhamba ngokukhawuleza se-axis X

m/ngomzuzu

36

I-Y axis Isantya esikhawulezayo sokudlula

m/ngomzuzu

36

Isantya sokuhamba ngokukhawuleza se-axis Z

m/ngomzuzu

36

I-axis B Isantya esiphezulu

i-rpm

130

I-axis C isantya esiphezulu

i-rpm

130

Imagazini yezixhobo

Uhlobo

 

Uhlobo lwediski

Indlela yokukhetha izixhobo

 

Ukukhetha izixhobo ezikufutshane ezikufutshane

Umthamo

T

24

Ubude besixhobo esiphezulu

mm

150

Ubunzima obukhulu besixhobo

kg

7

Ububanzi bediski yomsiki obuphezulu (Isixhobo Esipheleleyo)

mm

80

Ububanzi bediski yokusika obukhulu (Isixhobo esingenanto esikufutshane)

mm

150

Ukuchaneka

Umgangatho olawulayo

 

GB/T20957.4(ISO10791-4)

Ukuchaneka kokubeka indawo ye-X-axis/Y-axis/Z-axis

mm

0.008/0.008/0.008

Ukuchaneka kokubeka indawo ye-B-axis/C-axis

 

7”/7”

Ukuchaneka kokubeka kwakhona kwe-X-axis/Y-axis/Z-axis

mm

0.006/0.006/0.006

Ukuchaneka kokubeka kwakhona kwe-B-axis/C-axis

 

5”/5”

Ubunzima bomatshini

Kg

5000

Umthamo wombane uwonke

I-KVA

45

Uluhlu Loqwalaselo Oluqhelekileyo

Hayi.

Igama

1

Izinto eziphambili (kubandakanya ibhedi, ikholamu, ipleyiti yesilayidi, isihlalo sesilayidi, isitokhwe sentloko)

2

Inkqubo yokutya ene-axis ezintathu ze-X, Y, Z

3

I-turntable ye-cradle yengalo enye

4

I-spindle yombane BT40

5

Inkqubo yolawulo lombane (kubandakanya ikhabhinethi yombane, imodyuli yombane, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, isibonisi, iyunithi ephathwayo, i-air conditioner yekhabhinethi yombane, njl.njl.)

6

Isikali sokwaleka: HEIDENHAIN

7

Inkqubo ye-hydraulic

8

Inkqubo yomoya

9

Inkqubo yokuthambisa esetyenziswa kwindawo enye

10

Umthuthi weetshiphusi, itanki yamanzi, umqokeleli weetshiphusi

11

Umlindi wesitimela

12

Isixhobo somatshini sigubungela yonke into ekhuselayo

13

Isixhobo sokulinganisa umsebenzi: HEIDENHAIN TS460

 

 

Izikali ezithe tye zeHEIDENHAIN

14

Isixhobo sokuseta izixhobo: HEIDENHAIN NC4

15

Ukulinganiswa kokuchaneka kwe-axis ezintlanu: HEIDENHAIN KKH

16

Ngokusekelwe kwinqaku elinye lokusetyenziswa kwesoftware ye-HPMILL emva kokucubungula, bopha idilesi yendawo yekhompyutha

17

Umsebenzi wembuyekezo yobude bobushushu be-Spindle
I-5-Axis Eme nkqo (15)
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