5-Axis nkqo Machining Centre kunye Turning Function
Iziko loMatshini elithe nkqo-Axis ezintlanu
I-V5-630B i-five-axis machining center ithatha isakhiwo esime e-C esizinzileyo, ikholamu igxininiswe ebhedini, ipleyiti yesilayidi ihamba ecaleni kwekholamu (i-X direction), isihlalo sesilayidi sihamba ngobude (Y direction), kunye isitokhwe sentloko sihamba ngokuthe nkqo ecaleni kwesitulo sesilayidi (icala lika-Z). I-worktable yamkela i-self-developed direct-drive single-arm cradle structure, kunye nezalathisi zokusebenza ezahlukeneyo zifikelele kwinqanaba eliphezulu lamazwe ngamazwe.
UMlawuli we-CNC: Siemens 840D
Ubume bomatshini:
Inkqubo yokutya
I-X, Y, Z izembe zithatha ubungqongqo obuphezulu, izikhokhelo ezichanekileyo ezichanekileyo kunye nezikrufu zebhola ezisebenza ngokuphezulu, kunye nokukhuhlana okusezantsi okuguquguqukayo kunye nokumileyo, ubuntununtunu obuphezulu, ukungcangcazela okuphantsi kwesantya esiphezulu, isantya esisezantsi-esingakhangayo, phezulu. ukuchaneka kokubeka, kunye nokusebenza okugqwesileyo kwe-servo drive.
I-X, Y, i-Z i-axis ye-servo motors idibaniswe ngokuthe ngqo kunye nezikhonkwane zebhola ezichanekileyo ngokudibanisa, ukunciphisa amakhonkco aphakathi, ukuqonda ukuhanjiswa kwe-gap-free, ukutya okuguquguqukayo, ukubeka ngokuchanekileyo, kunye nokuchaneka okuphezulu kokudluliselwa.
I-Z-axis servo motor inomsebenzi wokuqhawula. Kwimeko yokusilela kwamandla, inokubamba ngokuzenzekelayo ibhuleki ukubamba i-motor shaft ngokuqinileyo ukuze ingakwazi ukujikeleza, edlala indima ekukhuseleni ukhuseleko.
I-spindle yombane
I-spindle enemoto ithatha i-HSKT63 enemoto yokuphotha ezenzele yona enepleyiti yamazinyo eyakhelwe-ngaphakathi, enokuqonda umsebenzi odibeneyo wokujika kunye nokusila. Isiphelo sixhotyiswe ngekhonkco lokutshiza ukupholisa isixhobo. Ukulawulwa kwesantya esingenanqanaba, eyakhelwe-ngaphakathi-encoder echanekileyo, inokufikelela kwindawo echanekileyo yokuyeka kunye nokucofa okuqinileyo.
Turntable
I-self-developed direct-drive cradle turntable ixhotyiswe nge-encoder echanekileyo ephezulu kwaye ipholiswe yi-cooler yamanzi kwiqondo lokushisa elingaguqukiyo. Ineenzuzo zokuqina okuphezulu, ukuchaneka okuphezulu, kunye nokuphendula okuphezulu okuguquguqukayo. Itheyibhile yokusebenza yamkela isi-8-I-14mm radial T-slots, owona mthwalo uphezulu yi-500kg (horizontal), 300kg (the nkqo), kunye nedayamitha ye-workpiece ephezulu￠650.
Imagazini yesixhobo
Umagazini wesixhobo wamkela imagazini ye-HSKA63 ye-manipulator ye-disc yesixhobo, enokuthi ithathe i-24izixhobo.
Inkqubo yempendulo yelophu evaliweyom
X, Y, Z imigca yezembe ixhotyiswe ngeRenishaw yexabiso elipheleleyo lokulinganisa izikali; Iitafile ze-B kunye ne-C ezijikelezayo zixhotyiswe nge-HEIDENHAIN RCN2000 uthotho lwee-encoder zexabiso elipheleleyo ukuze kufumaneke impendulo epheleleyo evaliweyo ye-axes feed ezi-5,gukuchaneka okuphezulu kwe-uaranteed kunye nokugcinwa kokuchaneka okuphezulu.
Inkqubo yokupholisa kunye ne-pneumatic
Ixhotyiswe ngempompo enkulu yokupholisa kunye netanki yamanzi ukubonelela ukupholisa okwaneleyo kwezixhobo kunye nezixhobo zokusebenza. Ubuso bokuphela kwe-headstock buxhotyiswe ngemibhobho yokupholisa, elawulwa yikhowudi ye-M okanye ipaneli yokulawula.
Ixhotyiswe nge-cooler yamanzi yokupholisa ubushushu obuqhubekayo, ukuqinisekisa ukuba i-spindle yombane kunye ne-turntable drive ejikelezayo ikwimeko efanelekileyo yokusebenza kwaye inokuqhuba ngokufanelekileyo ixesha elide.
Inkqubo ye-pneumatic isebenzisa amacandelo e-pneumatic ukucoca, kwaye iqonda imisebenzi yokucoca kunye nokuvuthela umngxuma we-taper we-spindle, ukukhuselwa kwe-air-sealing ye-spindle bear, ukuguqula isixhobo somphathi wesixhobo semagazini, kunye nokuvuthela irula ye-grating.
Inkqubo yokuthambisa esembindini
Ibhloko yesilayidi somzila wesikhokelo kunye ne-nut ye-screw yebhola zonke zithanjiswe ngegrisi encinci, kwaye i-lubrication ibonelelwa rhoqo kunye nobungakanani ukuqinisekisa ukuchaneka kunye nokuzinza kwe-screw yebhola kunye nomzila wesikhokelo.
Inkqubo yokuthambisa umoya we-oyile
I-spindle yombane ixhotyiswe nge-oyile evela kumazwe angaphandle kunye nesixhobo sokuthambisa igesi, esinokuthambisa ngokupheleleyo kunye nokupholisa i-spindle. I-sensor inokubonelela nge-alamu yokuthambisa engaqhelekanga, enokuqinisekisa ngokufanelekileyo ukuba i-spindle inokusebenza ngokuzinzileyo kwisantya esiphezulu ixesha elide.
Inkqubo yokulinganisa iworkpiece
Iumatshiniixhotyiswe ngeRenishaw OMP40 probe optical, esetyenziswa ngokudibeneyo ne-OMI-2 receiver, enokumelana okuqinileyo nokuphazamiseka kokukhanya, ukubangela ubuxoki kunye nempembelelo, kunye nomlinganiselo wokuphinda-phinda indlela enye ingaphantsi okanye ilingana ne-1um (480mm/min ukulinganisa). isantya, usebenzisa inaliti yomlinganiselo we-50mm), ubushushu obusebenzayo obusebenzayo yi-5°C ukuya kuma-55°C.
Inkqubo yokulinganisa isixhobo
Umatshini uxhotyiswe ngenkqubo yokulinganisa isixhobo ye-Renishaw's TS27R, eyenza ukuba kubonwe ukwaphuka kwezixhobo ezahlukeneyo kunye nomlinganiselo okhawulezayo wobude besixhobo kunye nobubanzi.
Umsebenzi wokulinganisa ukuchaneka kwe-axis ezintlanu
Umatshini uxhotyiswe ngeRenishaw's AxiSet Check-Up Rotary Axis Line Checker kit, edityaniswe nenkqubo yomlinganiselo weOMP40, eyenza ukubaumatshiniabasebenzisi ukujonga ngokukhawuleza nangokuchanekileyo imeko yee-axes ezijikelezayo kunye nokuchonga iingxaki ezibangelwa lutshintsho lobushushu kunye nokufuma,umatshiniUngquzulwano okanye iingxaki zokunxiba kunye nokukrazula, zinokuhlengahlengisa ngokukhawuleza kwaye zifumane iitshekhi zokusebenza, ibhentshi kunye nokubeka iliso kwindlela entsonkothe ngayoumatshinis utshintsho ekuhambeni kwexesha.
Ukhuseleko lomatshini
Umatshini wamkela isigqubuthelo sokhuselo esidibana nemigangatho yokhuseleko ukunqanda ukutshiza kokupholisa kunye neechips, ukuqinisekisa ukusebenza okukhuselekileyo kunye nenkangeleko emnandi. I-X-direction yomshini ixhotyiswe ngekhava yokukhusela i-armored, enokukhusela ngokufanelekileyo umzila wesikhokelo kunye ne-ball screw.
Iimeko zokusebenza koomatshini
(1) Ukunikezelwa kwamandla: 380V±10% 50HZ±1HZ inqanaba lesithathu elitshintshanayo langoku
(2) Ubushushu bendawo: 5℃-40℃
(3) Elona qondo lobushushu: 22℃±2℃
(4) Ukufuma okuhambelanayo: 20-75%
(5) Uxinzelelo lomthombo womoya: 6±1 ibha
(6) Ukuhamba komthombo womoya: 500 L / min
Inkcazo engundoqo
| Into | Iyunithi | Inkcazo | |
| Itafile yokusebenza | Widiameter orktable | mm | φ630 |
| Ubuninzi bomthwalo othe tye | ikg | 500 | |
| Ubungakanani bomthwalo othe nkqo | ikg | 300 | |
| T-slot | mm | 8X14 | |
| Iyaqhuba uluhlu | Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setable(Max) | mm | 550 |
| Umgama phakathi kobuso besiphelo se-spindle kunye nobuso besiphelo setable(Min) | mm | 150 | |
| Umgca we-X | mm | 600 | |
| Umgca we-Y | mm | 450 | |
| Umgca weZ | mm | 400 | |
| Umgca we-B | ° | -35 ° ~ + 110 ° | |
| Umgca weC | ° | 360 ° | |
| I-spindle | Umngxuma wekhowuni | CTB | HSKA63 |
| Isantya esilinganiselwe | rpm | 2000 | |
| Esona santya siphezulu | Nm | 12000 | |
| I-torque yemveliso ye-S1/S6 | Nm | 72/88 | |
| Amandla e-Spindle motor S1/S6 | kW | 15/18.5 | |
| I-axis | X axis Rapid ukunqumla isantya | m/umz | 36 |
| I-Y axis Isantya sokunqumla ngokukhawuleza | m/umz | 36 | |
| Z eksenisIsantya sokunqumla ngokukhawuleza | m/umz | 36 | |
| Umgca we-B Max.isantya | rpm | 80 | |
| C eksenisMax.isantya | rpm | 800 | |
|
| X/Y/Z axis motor amandla | KW | 2.2 |
|
| B/C axis Motor amandla | KW | 13.3/30 |
|
| B-axis Ilinganiswe torque | Nm | 2540 |
|
| C-axis Rated torque | Nm | 400 |
| Imagazini yesixhobo | Uhlobo |
| Uhlobo lwediski |
| Indlela yokukhetha isixhobo |
| Ukhetho lwesixhobo esikufutshane macala omabini | |
| Umthamo | T | 24 | |
| Max.ubude besixhobo | mm | 300 | |
| Max.ubunzima besixhobo | ikg | 8 | |
| Max.umsiki wediskhi ubukhulu(Igcwele Isixhobo) | mm | φ80 | |
| Ubuninzi bediski yomsiki wediskhi (Isixhobo esingenanto esisecaleni) | mm | φ150 | |
| Ukuchaneka | Iikhrayitheriya zokunyanzelisa |
| I-GB/T20957.4(ISO10791-4) |
| Ukubekwa kokuchaneka(X/Y/Z) | mm | 0.008 | |
| ukuchaneka kwendawo (B/C) |
| 6"/6" | |
| Ukuchaneka okuphindiweyo (X/Y/Z) | mm | 0.006 | |
|
| Ukuchaneka okuphindiweyo (B/C) |
| 4"/4" |
| Ubunzima | ikg | 6500 | |
| Umthamo | KVA | 45 | |
| Ubungakanani bomatshini | mm | 4350×4000×3000 | |
Ulungelelwaniso olusemgangathweni
| 1. Amacandelo aphambili (kubandakanya ibhedi, ikholamu, ipleyiti etyibilikayo, isitulo esityibilikayo, ibhokisi yokusonta) |
| 2. X, Y, Z inkqubo yefidi ye-axis ezintathu |
| 3. Ingalo enye ye-cradle-type turntable BC630-4400T-42540T-800/800-50/80-RCNS |
| 4. I-spindle yombane HSKT63 |
| 5. Inkqubo yokulawula umbane (kubandakanywa nekhabhinethi yombane, imodyuli yamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, umboniso, iyunithi ebanjwe ngesandla, i-air conditioner yekhabhinethi yombane, njl.) |
| 6. Inkqubo ye-hydraulic |
| 7. Inkqubo yomoya |
| 8. Inkqubo yokuthambisa ephakathi |
| 9. Inkqubo yokuthambisa i-oyile yomoya |
| 10. Isipholile samanzi |
| 11. I-chip conveyor, itanki yamanzi, umqokeleli we-chip |
| 12. Irula yokugawula |
| 13. Umlindi kaloliwe |
| 14. umatshini isigqubuthelo sokhuselo jikelele |
| 15. Inkqubo yokulinganisa iworkpiece |
| 16. Isixhobo sokumisela isixhobo |
| 17. Umsebenzi wokulinganisa ukuchaneka kwe-axis ezintlanu |
| Iifayile zoomatshini isatifikethi Uluhlu lokupakisha Iseti e-1 yomatshini wencwadana (uguqulelo lombane) idatha yokugcina umatshini iseti e-1 (idiski ye-U) I-840D ye-alarm diagnostic manual 1 iseti (uguqulelo lwe-elektroniki) 840D Milling Operation Manual 1 (uguqulelo lombane) Incwadi ye-840D yenkqubo esisiseko inxalenye 1 (uguqulelo lwe-elektroniki)) |
Ulungelelwaniso oluphambili
| Igama | Uphawu | Phawula |
| X/Y/Z i-axis motor kunye nokuqhuba | Siemens |
|
| Ikhonkco lamandla | igus |
|
| Ukuthwala isikrufu | NSK/NACHI |
|
| Izikhokelo zomgca | THK |
|
| Imagazini yesixhobo | Okada |
|
| Ukuthambisa okuphakathi | intlambo |
|
| Ibhola Screw | THK |
|
| Izixhobo zomoya | SMC |
|
| I-air conditioner yekhabhathi yombane | bhabha kunye |
|
| into yokupholisa amanzi | bhabha kunye |
|
| irula ebambayo | Renishaw |
|
| Inkqubo yokulinganisa iworkpiece | Renishaw |
|
| Inkqubo yokulinganisa isixhobo | Renishaw |
|
Izincedisi ezisemgangathweni
| Igama lesincedisi | Inkcazo | Ubungakanani |
| Intsimbi yoomatrasi yomatshini |
| 4 iiseti |
| imisesane | M20 | Iziqwenga ezi-2 |
| imisesane | M30 | Iziqwenga ezi-2 |
| izixhoma | 5T×2.85m | 1 |
| izixhoma | 5T×2.8m | 1 |
| izixhoma | 5T×3.75m | 1 |
| izixhoma | 5T×3.8m | 1 |
| Torx isitshixo esivulekileyo | 22 | 1 |
| Allen isitshixo | 10 | 1 |
| Allen isitshixo | 12 | 1 |
| I-T-nut | M12 | 4 |
| Isibambi se-spindle |
| 1 |
| X-axis ukunyuka |
| 1 |
| Ukulungiswa kwe-Y-axis |
| 1 |
Enkosi ngosinaka ixehsa lakho!
