Umatshini wokusila odinisayo we-BOSM -6025 ochaseneyo

Umatshini wokusila odinisayo we-BOSM -6025 Umfanekiso obonisiweyo

Intshayelelo:

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

1. Izixhobosebenzisa:

I-BOSM-6025 ephindwe kabini, i-CNC ethe nkqo, ikholamu eshukumayo enekholamu ephindwe kabini entloko ukuya entloko, umatshini wokubhoboza kunye nokugaya sisixhobo esikhethekileyo somatshini sezinto zokusebenza ezilinganayo zoomatshini bokwakha. Isixhobo somatshini sixhotyiswe ngekholamu ekhethekileyo eshukumayo kunye neeseti ezimbini zeenkunzi ezithe tye, ezinokufezekiswa Ukubhola, ukugaya, ukubhoboza kunye nokunye ukucutshungulwa kwento yokusebenza ngaphakathi koluhlu olusebenzayo lwestroke, into yokusebenza inokucutshungulwa endaweni ngexesha elinye (akukho mfuneko yokubopha okwesibini), isantya sokulayisha nokukhupha impahla ngokukhawuleza, isantya sokubeka indawo ngokukhawuleza, ukuchaneka okuphezulu kokucutshungulwa kunye nokusebenza kakuhle kokucutshungulwa.

2. Ulwakhiwo lwezixhobo:

2.1. Izinto eziphambili zesixhobo somatshini

Ibhedi, ibhentshi yokusebenzela, iikholamu zasekhohlo nasekunene, imiqadi, iisali, iinkunzi zeegusha kunye nezinye iindawo ezinkulu zenziwe nge-resin sand molding, i-grey iron 250 casting esemgangathweni ophezulu, ifakwe kwindawo eshushu yesanti→ukuguga kokungcangcazela→ukutshisa isithando somlilo esishushu→ukuguga kokungcangcazela→ukusebenza ngokungcangcazela→ukusebenza ngokungcangcazela→ukugqiba, ukususa ngokupheleleyo uxinzelelo olubi lwamalungu, kunye nokugcina ukusebenza kwamalungu kuzinzile. Isixhobo somatshini sinemisebenzi efana nokusila, ukubopha, ukubhola, ukucwilisa ngokuchaneka, ukuthepha, njl.njl., kwaye indlela yokupholisa isixhobo kukupholisa kwangaphandle, Isixhobo somatshini sinama-axes okutya ama-6, anokufezekisa unxibelelwano lwe-4-axis kunye ne-6-axis single-action. Kukho iintloko zamandla ezi-2. Icala le-axial lesixhobo somatshini kunye nentloko yamandla ziboniswe kumfanekiso ongezantsi.

2. 2Ulwakhiwo oluphambili lwenxalenye yesondlo sokuhambisa i-axial

I-axis ye-2.2.1 X 1/X2: Ikholamu ijika-jika ngokwexesha elide ecaleni kwereyile yesikhokelo sebhedi esisigxina.

Uthumelo lwe-X-axis: I-AC servo motor kunye ne-high-precision planetary reducer zisetyenziselwa ukuqhuba iikholamu ezimbini kwi-ball screw transmission ukuze kufezekiswe intshukumo ethe ngqo ye-X-axis.

Ifomu yereli yesikhokelo: beka iireli ezimbini zesikhokelo ezichanekileyo nezichanekileyo.

2.2.2 I-axis ye-Y1: Intloko yamandla kunye ne-ram zifakwe ngokuthe nkqo kwicala elingaphambili lekholamu, kwaye ziphinda-phinda ngasekhohlo nasekunene ecaleni kwendlela yokuqondisa ikholamu.

Uthumelo lwe-Y1-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola ukuqhuba isali ukuze ihambe, kwaye ifezekise intshukumo ethe tye ye-Y1-axis.

Uhlobo lwereli yesikhokelo: iireli zesikhokelo ezi-4 ezithe tyaba kunye ne-ram yesikwere yereli eqinileyo edibeneyo.

2.2.3 I-axis ye-Y2: I-ram yesibini yentloko yamandla ifakwe ngokuthe nkqo kwicala elingaphambili lekholamu, kwaye iphinda-phinda ngasekhohlo nasekunene ecaleni kwendlela yokuqondisa ikholamu.

Uthumelo lwe-Y2-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola ukuqhuba isali ukuze ihambe, kwaye ifezekise intshukumo ethe tyaba ye-Y2-axis.

Uhlobo lwereli yesikhokelo: iireli zesikhokelo ezi-4 ezithe tyaba kunye ne-ram yesikwere yereli eqinileyo edibeneyo.

2.2.4 I-axis ye-Z1: Isihlalo esityibilikayo sentloko yamandla sifakwa ngokuthe nkqo kwicala elingaphambili lekholamu yasekunene, kwaye siphinda sinyuke size sihle ecaleni kwereyile yesikhokelo sekholamu.

Uthumelo lwe-Z1-axis: I-AC servo motor kunye ne-high-precision planetary reducer zisetyenziselwa ukuqhuba i-ram ukuba ihambe nge-screw yebhola ukuze ifezekise intshukumo ethe tye ye-Z1-axis.

Ifomu yereli yesikhokelo: iireli ezimbini zesikhokelo ezithe tye.

2.2.5 I-axis ye-Z2: Isihlalo sesilayidi sentloko yamandla sifakwa ngokuthe nkqo kwicala elingaphambili lekholamu yasekunene, kwaye siphinda sinyuke size sihle ecaleni kwereyile yesikhokelo sekholamu.

Uthumelo lwe-Z1-axis: I-AC servo motor kunye ne-high-precision planetary reducer isetyenziselwa ukuqhuba i-ram ukuba ihambe nge-screw yebhola ukuze ifezekise intshukumo ethe tye ye-Z2-axis.

Ifomu yesitimela sesikhokelo: iireyile ezimbini zesikhokelo ezithe tye

Intloko yamandla edinayo neyokugaya (kubandakanya intloko yamandla 1 kunye no-2) yi-compound square ram, kwaye indlela ehamba ngayo ikhokelwa zii-4 linear roller guide rails. I-drive isebenzisa i-AC servo motor ukuqhuba i-precision ball screw pair. Umatshini uxhotyiswe nge-nitrogen balance bar. , Yehlisa amandla okuthwala entloko yomatshini kwi-screw nakwi-servo motor. I-Z-axis motor inomsebenzi we-automatic brake. Kwimeko yokungasebenzi kombane, i-automatic brake iya kubamba i-motor shaft ngokuqinileyo ukuze ingakwazi ukujikeleza. Xa isebenza, xa i-drill bit ingachukumisi i-workpiece, iya kutya ngokukhawuleza; xa i-drill bit ichukumisa i-workpiece, iya kutshintshela ngokuzenzekelayo kwi-working feed. Xa i-drill bit ingena kwi-workpiece, iya kutshintshela ngokuzenzekelayo kwi-fast rewind; xa isiphelo se-drill bit sishiya i-workpiece size sifikelele kwindawo ebekiweyo, siya kutshintshela kwindawo elandelayo yomngxuma ukuze siphumeze ukujikeleza ngokuzenzekelayo. Kwaye sinokufezekisa imisebenzi yokubhola imingxunya engaboniyo, ukugaya, ukutshiza, ukuqhekeza iitship, ukususwa kweetship ngokuzenzekelayo, njl.njl., okuphucula imveliso yabasebenzi.

Intloko yamandla ye-500mm stroke compound square ram isebenzisa izikhokelo ezithe ngqo endaweni ye-inserts zendabuko ukuphucula kakhulu ukuchaneka kwesikhokelo ngelixa igcina ukuqina kwe-square ram.

2.3. Umsebenzi wokuqinisa i-hydraulic workpiece

2.4Ukususwa kweetships kunye nokupholisa

Kukho ii-conveyor ze-chip ze-spiral kunye ne-flat chain ezifakwe kumacala omabini ngaphantsi kwebhentshi yokusebenza, kwaye ii-chips zinokukhutshwa ngokuzenzekelayo kwi-chip conveyor ekupheleni ngamanqanaba amabini e-spiral kunye nee-chain plates ukuze kufezekiswe imveliso ephucukileyo. Kukho ipompo yokupholisa kwi-coolant tank ye-chip conveyor, enokusetyenziselwa ukupholisa ngaphandle kwesixhobo ukuqinisekisa ukusebenza kunye nobomi benkonzo yesixhobo, kwaye i-coolant ingaphinda isetyenziswe.

3. Inkqubo epheleleyo yolawulo lwamanani edijithali:

3.1. Ngomsebenzi wokuqhekeka kweetshiphusi, ixesha lokuqhekeka kweetshiphusi kunye nomjikelo wokuqhekeka kweetshiphusi zisetwa kwi-interface yomatshini womntu.

3.2. Ngomsebenzi wokuphakamisa izixhobo, umgama wokuphakamisa izixhobo ungamiselwa kwi-interface yomntu nomatshini. Xa ukucubungula kufikelela kule mgama, isixhobo siya kuphakanyiswa ngokukhawuleza, emva koko iitships ziya kuphoswa, emva koko zikhawuleze ziye kumphezulu wokugrumba kwaye ziguqulwe ngokuzenzekelayo zibe ngumsebenzi.

3.3. Ibhokisi yokulawula ukusebenza eyintloko kunye neyunithi ephathwayo isebenzisa inkqubo yolawulo lwamanani kwaye ixhotyiswe nge-USB interface kunye ne-LCD liquid crystal display. Ukuze kube lula ukucwangcisa, ukugcina, ukubonisa kunye nonxibelelwano, i-operation interface inemisebenzi efana ne-man-machine dialogue, i-error compensation, kunye ne-alamu ezenzekelayo.

3.4. Izixhobo zinomsebenzi wokujonga kwangaphambili nokujonga kwakhona indawo yomngxuma ngaphambi kokuba zisetyenzwe, kwaye ukusebenza kulula kakhulu.

4Ukuthambisa ngokuzenzekelayo

Iipayara zereli ezikhokelayo ezichanekileyo zesixhobo somatshini, iipayara ze-screw zebhola ezichanekileyo kunye nezinye iipayara zentshukumo ezichanekileyo zixhotyiswe ngeenkqubo zokuthambisa ezizenzekelayo. Ipompo yokuthambisa ezenzekelayo ikhupha ioyile yoxinzelelo, kwaye igumbi leoyile yokuthambisa elinomlinganiselo lingena kwioyile. Emva kokuba igumbi leoyile lizaliswe yioyile, xa uxinzelelo lwenkqubo lunyuka luye kwi-1.4-1.75Mpa, iswitshi yoxinzelelo kwinkqubo ivaliwe, ipompo iyama, kwaye ivalvu yokukhulula ikhulula ngaxeshanye. Xa uxinzelelo leoyile endleleni luhla ngaphantsi kwe-0.2Mpa, i-lubricator enomlinganiselo iqala ukuzalisa indawo yokuthambisa kwaye igqibezele ukuzaliswa kweoyile enye. Ngenxa yokunikezelwa kweoyile ngokuchanekileyo kwe-injector yeoyile enomlinganiselo kunye nokuchongwa koxinzelelo lwenkqubo, ukunikezelwa kweoyile kuthembekile, kuqinisekisa ukuba kukho ifilimu yeoyile kumphezulu wesibini ngasinye se-kinematic, kunciphisa ukungqubana kunye nokuguguleka, kwaye kuthintela umonakalo kwisakhiwo sangaphakathi esibangelwa kukushisa kakhulu, ukuqinisekisa ukuchaneka kunye nobomi besixhobo somatshini. Xa kuthelekiswa nesibini sereli esikhokelayo esijikelezayo, isibini sereli esikhokelayo esijikelezayo esisetyenziswa kwesi sixhobo somatshini sineenzuzo ezininzi:

① Uvakalelo oluphezulu lokushukuma, i-coefficient yokungqubana kwereyile yesikhokelo sokuqengqeleka incinci, yi-0.0025-0.01 kuphela, kwaye amandla okuqhuba ancitshisiwe kakhulu, nto leyo elingana ne-1 kuphela yoomatshini abaqhelekileyo. /10. ② Umahluko phakathi kokungqubana okuguquguqukayo nokungashukumiyo mncinci kakhulu, kwaye ukusebenza kokulandelelana kugqwesile, oko kukuthi, ixesha eliphakathi kwesignali yokuqhuba kunye nesenzo soomatshini lifutshane kakhulu, nto leyo enceda ekuphuculeni isantya sokuphendula kunye novakalelo lwenkqubo yolawulo lwamanani.

③Ifanelekile kwintshukumo ethe tyaba ngesantya esiphezulu, kwaye isantya sayo esikhawulezileyo siphezulu ngokuphindwe kalishumi kuneso seereyile ezirhuqwayo. ④ Inokwenza intshukumo engenazikhewu kwaye iphucule ukuqina kwentshukumo yenkqubo yoomatshini. ⑤Yenziwe ngabavelisi abaziingcali, inobunono obuphezulu, iguquguqukayo kwaye kulula ukuyilungisa.

5Ukuhlolwa kweleyiza ye-axis:

Umatshini ngamnye weBosman ulinganiswa yi-laser interferometer yenkampani yeRENISHAW e-United Kingdom ukuze kuhlolwe ngokuchanekileyo kwaye kulungiswe impazamo yepitch, i-backlash, ukuchaneka kokubeka, ukuchaneka kokubeka okuphindaphindiweyo, njl.njl., ukuqinisekisa uzinzo oluguquguqukayo, oluzinzileyo kunye nokuchaneka kokucubungula komatshini. Ukuhlolwa kweBallbar Umatshini ngamnye usebenzisa i-ballbar evela kwinkampani yaseBritane yeRENISHAW ukulinganisa ukuchaneka kwesangqa sokwenyani kunye nokuchaneka kwejometri yomatshini, kunye nokwenza iimvavanyo zokusika i-circular ngaxeshanye ukuqinisekisa ukuchaneka komatshini we-3D kunye nokuchaneka kwe-circular.

6Indawo yezixhobo zomatshini:

6.1. Iimfuno zokusetyenziswa kwezixhobo

Ukugcina iqondo lobushushu elihlala lihleli liyinto ebalulekileyo ekusetyenzisweni ngokuchanekileyo.

(1) Imfuneko yobushushu obufanelekileyo obusetyenziswayo yi--10 ℃ ~ 35 ℃, xa ubushushu obufanelekileyo buyi-20 ℃, umswakama kufuneka ube yi-40 ~ 75%.

(2) Ukuze kugcinwe ukuchaneka okungaguqukiyo kwesixhobo somatshini ngaphakathi koluhlu oluchaziweyo, ubushushu obufanelekileyo be-ambient bufuna i-15°C ukuya kwi-25°C, kunye nomahluko wobushushu

Akufuneki idlule ±2°C/24h.

6.1.2. I-voltage yombane: izigaba ezi-3, i-380V, ngaphakathi koluhlu lokuguquguquka kwe-voltage ye-±10%, i-frequency yombane: 50HZ.

6.1.3. Ukuba i-voltage kwindawo yokusetyenziswa ayizinzanga, isixhobo somatshini kufuneka sixhotyiswe ngombane ozinzileyo ukuqinisekisa ukusebenza okuqhelekileyo kwesixhobo somatshini.

6.1.4. Isixhobo somatshini kufuneka sibe nesiseko esithembekileyo: ucingo lokumisa umhlaba lucingo lobhedu, ububanzi bocingo abufanele bube ngaphantsi kwe-10mm², kwaye ukumelana nokumelana nomhlaba kufuneka kube ngaphantsi kwe-4 Ω.

6.1.5. Ukuze kuqinisekiswe ukusebenza okuqhelekileyo kwezixhobo, ukuba umoya ocinezelweyo womthombo womoya awukwazi ukuhlangabezana neemfuno zomthombo womoya, kufuneka ufakwe kwisixhobo somatshini.

Yongeza iseti yesixhobo sokucoca umthombo womoya (ukususa ubumanzi, ukususa amafutha, ukucoca) phambi komoya.

6.1.6. Gcina izixhobo kude nelanga elithe ngqo, imithombo yokungcangcazela kunye nobushushu, iijenereyitha ezisebenzisa amaza aphezulu, oomatshini bokuwelda ngombane, njl.njl., ukuze kuthintelwe ukungaphumeleli kwemveliso yezixhobo zomatshini okanye ukulahleka kokuchaneka kwezixhobo zomatshini.

7.Tiiparameter zobugcisa:

Imodeli		6025-6Z
Ubungakanani bomsebenzi wokucubungula	Ubude × ububanzi × ukuphakama (mm)	6000×2300×2300
Isondlo esiphezulu seGantry	Ububanzi (mm)	6800
ubungakanani bedesika yokusebenza	Ubude X Ububanzi (mm)	3000*1000 =4
Uhambo lwekholamu	Ikholamu iya phambili nangasemva (mm)	7000
Ukuphakamisa iinkunzi ezimbini phezulu nasezantsi	Ukujijeka kwenkunzi phezulu nasezantsi (mm)	2500
Ukuphakamisa iinkunzi ezimbini phezulu nasezantsi	Umgama phakathi kwendiza yetafile ukuya embindini wespindle	0-2500mm
Intloko yokubhola yohlobo lwe-ram ethe tye intloko yamandla enye ezimbini	Ubungakanani (2)	2
	I-spindle taper	BT50
	Ububanzi bokubhola (mm)	Φ2-Φ60
	Ububanzi bokuthepha (mm)	I-M3-M30
	Isantya se-spindle (r/min)	30~5000
	Amandla enjini yeServo spindle (kw)	37*2
	Umgama wokuhamba ngasekhohlo nasekunene phakathi kweziphelo ezimbini ze-spindle	5800-6800mm
	Ukubethelwa kwenkunzi yegusha ngasekhohlo nasekunene (mm)	500
Ukuchaneka kokubekwa kweendawo ezimbini	300mm*300mm	± 0.025
Ukuchaneka kokubeka indawo yokuphinda kabini	300mm*300mm	± 0.02
Ubukhulu beZixhobo zoMatshini	Ubude × ububanzi × ukuphakama (mm)	Ngokwemizobo (ukuba kukho utshintsho kwinkqubo yoyilo, siza kukwazisa)
Ubunzima obupheleleyo (t)		72T