I-BOSM -6025 echasiweyo-iNtloko yokuBonga uMshini wokugaya
1. Izixhobosebenzisa:
I-BOSM-6025 i-double-station, i-CNC yekholamu ethe nkqo eshukumayo i-double-column-head-to-head boring kunye nomatshini wokusila sisixhobo esikhethekileyo somatshini we-symmetrical workpieces yoomatshini bokwakha.Isixhobo somatshini sixhotyiswe ngekholamu ekhethekileyo eshukumayo kunye neeseti ezimbini zeenkunzi zeegusha ezithe tye, ezinokuthi ziqonde ukuCinwa, ukugaya, ukudinwa kunye nokunye ukusetyenzwa kwendawo yokusebenza ngaphakathi koluhlu olusebenzayo lokubetha, i-workpiece inokucutshungulwa kwindawo ngexesha elinye (akukho mfuneko i-clamping yesibini), ukulayisha ngokukhawuleza kunye nesantya sokukhulula, isantya sokumisa ngokukhawuleza, ukuchaneka okuphezulu kunye nokusebenza okuphezulu.
2. Ubume besixhobo:
2.1. Amacandelo aphambili esixhobo somatshini
Ibhedi, ibhentshi yokusebenzela, iintsika zasekhohlo nasekunene, imiqadi, iisali, iinkunzi zeegusha kunye nezinye iindawo ezinkulu zonke zenziwe ngokubunjwa kwentlabathi yentlaka, intsimbi engwevu ekumgangatho ophezulu 250, ifakwe kumngxuma wentlabathi eshushu→ukungcangcazela ukuguga→ukuguga eziko→ukungcangcazela→ ukwenza izinto ezirhabaxa→ ukungcangcazela ukuguga→ukunyakaziswa kweziko elishushu→ukungcangcazelisa ukuguga→ukugqiba, susa ngokupheleleyo uxinzelelo olubi lwamalungu, kwaye ugcine ukusebenza kwamalungu kuzinzile.Isixhobo somatshini sinemisebenzi efana nokugaya, ukubhoreka, ukubhola, ukugoba, ukucofa, njl. isenzo.Kukho iintloko zamandla ezi-2.Umkhombandlela we-axial wesixhobo somatshini kunye nentloko yamandla iboniswe kumzobo ongezantsi.
2. 2Isakhiwo esiphambili se-axial transmission feed part
2.2.1 X 1/X2 i-axis: Ikholamu ibuyisela i-longitudinally ecaleni komzila wesikhokelo sombhede osisigxina.
Ukuhanjiswa kwe-X-axis: I-AC servo motor kunye ne-high-precision i-planeter reducer isetyenziselwa ukuqhuba iikholamu ezimbini nge-screw transmission yebhola ukuze iqonde ukunyakaza komgca we-X-axis.
Ifomu yesikhokelo sikaloliwe: beka iileyili ezimbini zesikhokelo ezichanekileyo ezichanekileyo.
2.2.2 i-axis ye-Y1: Intloko yamandla kunye nenkunzi yegusha zifakwe ngokuthe nkqo kwicala langaphambili lekholamu, kwaye zibuyisela ngasekhohlo nasekunene ecaleni komgaqo kaloliwe wekholamu.
I-Y1-axis transmission: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola ukuqhuba isali ukuze ihambe, kwaye iqonde intshukumo yomgca we-Y1-axis.
Ifom yesikhokelo sikaloliwe: Iireyile ezi-4 zesikhokelo esinemigca + kaloliwe olukhuni isikwere inkunzi edityanisiweyo.
2.2.3 i-axis ye-Y2: Inkunzi yegusha yesibini yentloko yamandla ifakwe ngokuthe nkqo kwicala langaphambili lekholamu, kwaye ibuyisela ngasekhohlo nasekunene ecaleni komzila wesikhokelo wekholamu.
Ukuhanjiswa kwe-Y2-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola ukuqhuba isali ukuze ihambe, kwaye iqonde intshukumo yomgca we-Y2-axis.
Ifom yesikhokelo sikaloliwe: Iireyile ezi-4 zesikhokelo esinemigca + kaloliwe olukhuni isikwere inkunzi edityanisiweyo.
2.2.4 i-axis ye-Z1: Isali yokutyibilika yentloko yamandla ifakwe ngokuthe nkqo kwicala langaphambili lekholamu yasekunene, kwaye iphinda ibuyele phezulu nasezantsi ecaleni komzila kaloliwe wekholamu.
Ukuhanjiswa kwe-Z1-axis: I-AC servo motor kunye ne-high-precision i-planetary reducer isetyenziselwa ukuqhuba inkunzi yegusha ukuba ihambe nge-screw yebhola ukuze iqonde i-Z1 -axis linear motion.
Ifom yesikhokelo sikaloliwe: Iindlela ezi-2 zesikhokelo somgca.
2.2.5 i-axis ye-Z2: Isali yesilayidi yentloko yamandla ifakwe ngokuthe nkqo kwicala langaphambili lekholamu yasekunene, kwaye iphinda ibuyele phezulu nasezantsi ecaleni komzila kaloliwe wekholamu.
Ukuhanjiswa kwe-Z1-axis: I-AC servo motor kunye ne-high-precision i-planetary reducer isetyenziselwa ukuqhuba inkunzi yegusha ukuba ihambe nge-screw yebhola ukuze iqonde i-Z2 -axis linear motion.
Ifom yesikhokelo sikaloliwe: Iindlela ezi-2 zesikhokelo somgca
Intloko yamandla enesithukuthezi kunye nokugaya (kubandakanywa nentloko yamandla 1 kunye ne-2) yinqama yesikwere edibeneyo, kwaye isalathiso esihambayo sikhokelwa yimizila ye-4 ye-roller guide.I-drive isebenzisa i-AC servo motor ukuqhuba i-precision ibhola screw pair.Umatshini uxhotyiswe ngebhari ye-nitrogen balance., Ukunciphisa umthamo wokuthwala wentloko yomatshini kwi-screw kunye ne-servo motor.Injini ye-Z-axis inomsebenzi wokuqhawuka oluzenzekelayo.Kwimeko yokusilela kwamandla, i-automatic brake iya kubamba i-motor shaft ngokuqinileyo ukuze ingakwazi ukujikeleza.Xa usebenza, xa i-drill bit ingabambi i-workpiece, iya kutya ngokukhawuleza;xa i-drill bit ichukumisa i-workpiece, iya kutshintshela ngokuzenzekelayo kwisondlo esisebenzayo.Xa i-drill bit ingena kwi-workpiece, iya kutshintshela ngokuzenzekelayo kwi-rewind fast;xa isiphelo se-drill bit sishiya i-workpiece kwaye sifikelele kwindawo emiselweyo, iya kuhamba kwindawo elandelayo yomngxuma ukuqonda ukujikeleza okuzenzekelayo.Kwaye inokuqonda imisebenzi yokwemba umngxuma oyimfama, ukugaya, ukubetha, ukuqhekeza itshiphu, ukususwa kwetshiphu ngokuzenzekelayo, njl., ephucula imveliso yabasebenzi.
I-500mm ye-stroke ekhompawundi yesikwere intloko yamandla enkunzi yegusha isebenzisa izikhokelo ezinomgca endaweni yofakelo lwemveli ukuphucula kakhulu ukuchaneka kwesikhokhelo ngelixa igcina ubungqongqo benkunzi yegusha.
2.3. Umsebenzi wokuqinisa i-hydraulic workpiece
2.4Ukususwa kwe-chip kunye nokupholisa
Kukho izihambisi zetshiphu ezijikelezayo nezisicaba ezifakwe kumacala omabini ngaphantsi kwebhentshi yokusebenza, kwaye iitshiphusi zinokukhutshwa ngokuzenzekelayo kwisihambisi setshiphu ekugqibeleni ngokwamanqanaba amabini okujikeleza kunye neepleyiti zetyathanga ukuqonda imveliso ephucukileyo.Kukho impompo yokupholisa kwitanki yokupholisa yokuhambisa itshiphu, engasetyenziselwa ukupholisa kwangaphandle kwesixhobo ukuqinisekisa ukusebenza kunye nobomi benkonzo yesixhobo, kwaye into yokupholisa inokuphinda isetyenziswe.
3. Inkqubo yolawulo lwamanani edijithali epheleleyo:
3.1.Ngomsebenzi wokuqhekeka kwetshiphu, ixesha lokuqhekeka kwetshiphu kunye nomjikelo wokuqhekeka kwetshiphu unokusetwa kujongano lomatshini womntu.
3.2.Ngomsebenzi wokuphakamisa isixhobo, umgama wokuphakamisa isixhobo unokusetwa kwi-interface yomatshini womntu.Xa ukusetyenzwa kufikelela kulo mgama, isixhobo siya kuphakanyiswa ngokukhawuleza, emva koko iitshiphusi ziya kuphoswa, kwaye emva koko zikhawuleze ukuya kwindawo yokomba kwaye ziguqulelwe ngokuzenzekelayo ukuba zisebenze.
3.3.Ibhokisi yolawulo lokusebenza esembindini kunye neyunithi ephathwayo yamkele inkqubo yolawulo lwamanani kwaye ixhotyiswe ngojongano lwe-USB kunye nomboniso we-LCD wekristale engamanzi.Ukuze kuququzelelwe inkqubo, ukugcinwa, umboniso kunye nonxibelelwano, ujongano lokusebenza lunemisebenzi efana nencoko yababini yomatshini, imbuyekezo yempazamo, kunye ne-alamu ezenzekelayo.
3.4.Isixhobo sinomsebenzi wokujonga kwaye uphinde uhlolisise indawo yomngxuma ngaphambi kokucubungula, kwaye ukusebenza kulula kakhulu.
4.Ukuthambisa okuzenzekelayo
Isixhobo somatshini sokuchaneka kwesikhokelo somgca ngababini ngababini, izibini ezichanekileyo zebhola kunye nezinye iiperi ezichanekileyo eziphezulu zixhotyiswe ngeenkqubo zokuthambisa ezizenzekelayo.Ipompo yokuthambisa ngokuzenzekelayo ikhupha i-oyile yoxinzelelo, kwaye igumbi le-oyile ye-lubricator yobungakanani ingena kwioyile.Emva kokuba igumbi leoli lizaliswe ngeoli, xa uxinzelelo lwenkqubo luphakama ukuya kwi-1.4-1.75Mpa, ukutshintshwa koxinzelelo kwinkqubo ivaliwe, ipompo iyayeka, kwaye i-valve yokukhulula ikhupha ngexesha elifanayo.Xa uxinzelelo lwe-oyile kwindlela yehla ngaphantsi kwe-0.2Mpa, i-lubricator yobungakanani iqala ukuzalisa indawo yokuthambisa kwaye igqibe ukuzaliswa kweoli enye.Ngenxa yokunikezelwa kweoyile echanekileyo ye-injector ye-oyile yobungakanani kunye nokufunyanwa koxinzelelo lwenkqubo, unikezelo lweoyile luthembekile, luqinisekisa ukuba kukho ifilimu yeoli kumphezulu wesibini ngasinye sekinematic, ukunciphisa ukungqubana kunye nokunxiba, kunye nokuthintela umonakalo isakhiwo sangaphakathi esibangelwa ukushisa , ukuqinisekisa ukuchaneka kunye nobomi besixhobo somatshini.Xa kuthelekiswa nesibini sesikhokelo sokutyibilika sikaloliwe, isibini sesikhokelo sikaloliwe esiqengqelekayo esisetyenziswe kwesi sixhobo somatshini sinothotho lweenzuzo:
① Uvakalelo oluphezulu lwentshukumo, i-coefficient ye-friction ye-rolling guide rail incinci, kuphela i-0.0025-0.01, kwaye amandla okuqhuba ayancipha kakhulu, alingana kuphela ne-1 yomatshini oqhelekileyo./10.② Umahluko phakathi kwengxabano eguqukayo kunye ne-static incinci kakhulu, kwaye ukusebenza okulandelayo kugqwesileyo, oko kukuthi, ixesha lekhefu phakathi komqondiso wokuqhuba kunye nesenzo soomatshini sifutshane kakhulu, esilungele ukuphucula isantya sokuphendula kunye novakalelo lwe inkqubo yolawulo lwamanani.
③Ilungele intshukumo yomgca enesantya esiphezulu, kwaye isantya sayo esikhawulezileyo simalunga namaxesha ali-10 aphezulu kunoololiwe besikhokelo sokutyibilika.④ Inokuqonda intshukumo engenasikhewu kwaye iphucule ukuqina kwentshukumo yenkqubo yoomatshini.⑤Iveliswe ngabavelisi abaqeqeshiweyo, inokuchaneka okuphezulu, ukuguquguquka okuhle kunye nokugcinwa lula.
5.Ukuhlolwa kwe-laser ye-axis:
Umatshini ngamnye we-Bosman ulinganiswe yi-laser interferometer yenkampani ye-RENISHAW e-United Kingdom ukuhlola ngokuchanekileyo kunye nokubuyekeza impazamo ye-pitch, ukubuyisela umva, ukuchaneka kokumisa, ukuphindaphinda ukuchaneka kokumisa, njl. umatshini .Ukuhlolwa kwe-Ballbar Umatshini ngamnye usebenzisa i-ballbar evela kwinkampani yaseBritani ye-RENISHAW ukulinganisa ukuchaneka kwesangqa sokwenyani kunye nokuchaneka komatshini wejometri, kunye nokuqhuba imifuniselo yokusika yesetyhula ngaxeshanye ukuze kuqinisekiswe ukuchaneka komatshini we-3D kunye nokuchaneka kwesetyhula kumatshini.
6.Ummandla wesixhobo somatshini:
6.1.Iimfuno zokusingqongileyo zokusetyenziswa kwezixhobo
Ukugcina iqondo elingaguqukiyo lobushushu be-ambient yinto eyimfuneko kumatshini ochanekileyo.
(1) Imfuno yobushushu bendawo esebenzayo yi -10 ℃ ~ 35 ℃, xa ubushushu bendawo bungama-20 ℃, ukufuma kufuneka kube yi-40 ~ 75%.
(2) Ukuze kugcinwe ukuchaneka okumileyo kwesixhobo somatshini ngaphakathi koluhlu oluchaziweyo, olona bushushu bendawo bufuna i-15°C ukuya kuma-25°C, kunye nokwahluka kobushushu.
Makungadluli ±2°C/24h.
6.1.2.Amandla ombane ombane: izigaba ezi-3, i-380V, ngaphakathi koluhlu lwe-± 10% yokutshintsha kombane, i-frequency supply frequency: 50HZ.
6.1.3.Ukuba i-voltage kwindawo yokusetyenziswa ayizinzile, isixhobo somatshini kufuneka sixhotyiswe ngamandla azinzileyo ukuze kuqinisekiswe ukusebenza okuqhelekileyo kwesixhobo somatshini.
6.1.4.Isixhobo somatshini kufuneka sibe nesiseko esithembekileyo: ucingo lokumisa lucingo lobhedu, i-diameter yocingo akufanele ibe ngaphantsi kwe-10mm², kwaye ukuxhathisa umhlaba kufuneka kube ngaphantsi kwe-4 Ω.
6.1.5.Ukuze kuqinisekiswe ukusebenza okuqhelekileyo kwezixhobo zokusebenza, ukuba umoya ocinezelweyo womthombo womoya awukwazi ukuhlangabezana neemfuno zomthombo womoya, kufuneka ufakwe kwisixhobo somatshini.
Yongeza iseti yesixhobo sokucoca umthombo womoya (ukususa umswakama, ukwehlisa, ukucoca) phambi komoya.
6.1.6.Gcina izixhobo kude nelanga elithe ngqo, i-vibration kunye nemithombo yokushisa, iijeneretha eziphezulu-frequency, oomatshini bombane we-welding, njl., ukwenzela ukuba ugweme ukusilela kokuveliswa kwesixhobo somatshini okanye ukulahleka kokuchaneka kwesixhobo somatshini.
7.Tiiparamitha zobuchwephesha:
| Umzekelo | 6025-6Z | |
| Ukusetyenzwa kobungakanani bomsebenzi | Ubude × ububanzi × ubude (mm) | 6000×2300×2300 |
| Isondlo esiphezulu seGantry | Ububanzi (mm) | 6800 |
| ubungakanani bedesika esebenzayo | Ubude X Ububanzi (mm) | 3000*1000 =4 |
| Uhambo lwekholamu | Umqolo uhamba uye emva naphambili (mm) | 7000 |
| Inkunzi yegusha ephindwe kabini phakamisa kwaye ezantsi | Ukubetha phezulu naphantsi kwenkunzi yegusha (mm) | 2500 |
| Umbindi weSpindle ukuya kumgama wenqwelomoya yetafile | 0-2500mm | |
|
Intloko yenkunzi yegusha ethe tye amandla intloko enye ezimbini
| Ubuninzi (2) | 2 |
| I-Spindle taper | BT50 | |
| Idayamitha yokomba (mm) | Φ2-Φ60 | |
| Ukucofa idayamitha (mm) | M3-M30 | |
| Isantya sokujikeleza (r/min) | 30~5000 | |
| Amandla e-Servo spindle motor (kw) | 37*2 | |
| Umgama wokuhamba ekhohlo nasekunene phakathi kweziphelo ezimbini zokuphotha | 5800-6800mm | |
| Ukubetha kwenkunzi yegusha ngasekhohlo nasekunene (mm) | 500 | |
| Ukuchaneka kokuma kweBidirectional | 300mm*300mm | ±0.025 |
| Ukuchaneka kokumisa okuphindwe kabini | 300mm*300mm | ±0.02 |
| Ubungakanani besixhobo somatshini | Ubude × ububanzi × ubude (mm) | Ngokwemizobo (ukuba kukho utshintsho kwinkqubo yoyilo, siya kukwazisa) |
| Ubunzima obupheleleyo (t) | 72T | |
