BOSM-1601 Opposed-Head Boring Milling Machiner
1. Ukusetyenziswa kwezixhobo
I-BOSM-1601 isikhululo esiphindwe kabini kuluhlu lolawulo lwamanani oluhamba kabini lwekholamu yentloko ukuya entloko edikayo kunye nomatshini wokungqusha ngumatshini okhethekileyo wokusebenza okulinganayo koomatshini bokwakha.Umtshini uxhotyiswe ngeekholamu ezikhethekileyo ezishukumayo kunye neeseti ezimbini zeenkunzi zeegusha ezithe tye, ezinokuqonda ukuGwatywa, ukugaya, ukudinwa kunye nokunye ukusetyenzwa kwendawo yokusebenza ngaphakathi koluhlu olusebenzayo lwe-stroke, i-workpiece inokucutshungulwa endaweni ngexesha elinye (akukho mfuneko yesibini. i-clamping), ukulayisha ngokukhawuleza kunye nesantya sokukhulula, isantya sokumisa ngokukhawuleza, ukuchaneka okuphezulu kunye nokusebenza okuphezulu.
2. Amacandelo aphambili oMashini
Ibhedi, ibhentshi yokusebenzela, iintsika zasekhohlo nasekunene, imiqadi, iisali, iinkunzi zeegusha kunye nezinye iindawo ezinkulu zonke zenziwe ngokubunjwa kwentlabathi yentlaka, intsimbi engwevu ekumgangatho ophezulu 250, ifakwe kumngxuma wentlabathi eshushu→ukungcangcazela ukuguga→ukuguga eziko→ukungcangcazela→ ukwenza izinto ezirhabaxa→ ukungcangcazela ukuguga→ukunyakaziswa kweziko elishushu→ukungcangcazelisa ukuguga→ukugqiba, susa ngokupheleleyo uxinzelelo olubi lwamalungu, kwaye ugcine ukusebenza kwamalungu kuzinzile.Umtshini unemisebenzi efana nokugaya, ukubhongisa, ukubhola, ukuchithwa, ukucofa, njl.Kukho iintloko zamandla ezi-2.Isalathiso se-axial yoMshini kunye nentloko yamandla iboniswe kumzobo ongezantsi.
2.1Isakhiwo esiphambili se-axial transmission feed part
2.1.1 X1/X2 umgca ohamba phambili:Ikholomu ibuyisela i-longitudinally kunye nomzila wesikhokelo sombhede osisigxina.
I-X-axis transmission: Iqhutywa kwaye ilawulwe yi-AC servo motor, i-high-precision reducer planetary reducer iqhuba iikholomu ezimbini ukuba zihambe ngomgca kunye ne-X-axis nge-screw transmission pair pair.
Ifomu yesikhokhelo sikaloliwe: Iireyile ezimbini zesikhokelo ezichanekileyo ezichanekileyo zibekwe mcaba.Ibakala elichanekileyo le-screw yebhola kwi-transmission pair yi-C5.
2.1.2 Y1/Y2 umgca ohamba phambili:Iintloko zamandla adikayo kunye nokugaya i-I, II kunye neentsika zazo zifakwe ngokulandelelana kwiindlela zesikhokelo zesiseko esiphakamileyo kumacala omabini, kwaye zibuyisela ecaleni kweereyili zesiseko kunye ne-Y1 kunye ne-Y2 axes.I-AC servo motor isetyenziselwa ukuqhuba nokulawula iperi ye-screw transmission yebhola, ukutsala isali ukuze uhambe, kwaye uqaphele intshukumo yomgama ecaleni kwe-Y axis.
Ifom yesikhokelo sikaloliwe: iileyili ezi-4 zesikhokelo esicacileyo + ibhola screw drive.Ibakala lokuchaneka kwe-screw yebhola kwi-pair ye-transmission yi-C5, kunye nolawulo lwe-semi-closed-loop luyamkelwa.
2.1.3 umgca we-Z1/Z2:Iintloko zamandla ezikruqulayo kunye nokusila I, II kunye neesali zabo zokutyibiliza zifakwe ngokuthe nkqo kwiincam zangaphambili zeentsika macala omabini, kwaye zibuyisela ecaleni kwee-axes ze-Z1 kunye ne-Z2 phezulu nasezantsi kwiileyili zesikhokelo sekholamu.
Ukuhanjiswa kwe-Z1-axis: I-AC servo motor isetyenziselwa ukuqhuba nokulawula i-high-precision i-planetary reducer kunye ne-ball screw transmission pair, kunye nenkunzi yegusha iqhutyelwa ukuba ihambe ngokulandelelana kunye ne-Z-axis.
Ifom yesikhokelo sikaloliwe: I-2 yesikhokelo somgca wemigaqo kaloliwe yamkelwe.Ibakala lokuchaneka kwesikrufu sebhola kwiperi yothumelo yiC5.
2.2 Ukususwa kwetshiphu kunye nokupholisa
Kukho izihambisi zetshiphu ezijikelezayo kunye nezisicaba ezifakwe kumacala omabini phantsi kwebhentshi yokusebenza, kwaye iitshiphusi zinokugqithiselwa ngokuzenzekelayo kumhambisi wetshiphu ekugqibeleni ngezigaba ezibini zokujikeleza kunye neepleyiti zetyathanga ukuqonda imveliso ephucukileyo.Kukho impompo yokupholisa kwitanki yokupholisa yokuhambisa itshiphu, engasetyenziselwa ukupholisa kwangaphandle kwesixhobo ukuqinisekisa ukusebenza kunye nobomi benkonzo yesixhobo, kwaye into yokupholisa inokuphinda isetyenziswe.
3.Inkqubo yolawulo lwamanani edijithali epheleleyo:
3.1.Ngomsebenzi wokuqhekeka kwetshiphu, ixesha lokuqhekeka kwetshiphu kunye nomjikelo wokuqhekeka kwetshiphu unokusetwa kujongano lomatshini womntu.
3.2.Ukuxhotyiswa ngesixhobo sokuphakamisa isixhobo, umgama wokuphakamisa isixhobo unokusetwa kwi-interface yomatshini wendoda.Xa umgama ufinyelelwe, isixhobo siphakanyiswa ngokukhawuleza, emva koko ii-chips ziphonswa kude, kwaye emva koko zithunyelwa ngokukhawuleza kwindawo yokugaya kwaye ziguqulelwe ngokuzenzekelayo emsebenzini.
3.3.Ibhokisi yolawulo lokusebenza kwindawo esembindini kunye neyunithi ebanjwa ngesandla yamkele inkqubo yolawulo lwamanani kwaye ixhotyiswe ngojongano lwe-USB kunye nomboniso wekristale engamanzi weLCD.Ukuze kuququzelelwe inkqubo, ukugcinwa, umboniso kunye nonxibelelwano, ujongano lokusebenza lunemisebenzi efana nencoko yababini yomatshini, imbuyekezo yempazamo, kunye ne-alamu ezenzekelayo.
3.4.Isixhobo sinomsebenzi wokujonga kwaye uphinde uhlolisise indawo yomngxuma ngaphambi kokucubungula, kwaye ukusebenza kulula kakhulu.
4.Ukuthambisa okuzenzekelayo
Ukuchaneka komatshini izibini zesikhokelo zikaloliwe ezichanekileyo, izibini ezichanekileyo zebhola kunye nezinye iiperi ezichanekileyo eziphezulu zixhotyiswe ngeenkqubo zokuthambisa ezizenzekelayo.Ipompo yokuthambisa ngokuzenzekelayo ikhupha i-oyile yoxinzelelo, kwaye igumbi le-oyile ye-lubricator yobungakanani ingena kwioyile.Emva kokuba igumbi leoli lizaliswe ngeoli, xa uxinzelelo lwenkqubo luphakama ukuya kwi-1.4-1.75Mpa, ukutshintshwa koxinzelelo kwinkqubo ivaliwe, ipompo iyayeka, kwaye i-valve yokukhulula ikhupha ngexesha elifanayo.Xa uxinzelelo lwe-oyile kwindlela yehla ngaphantsi kwe-0.2Mpa, i-lubricator yobungakanani iqala ukuzalisa indawo yokuthambisa kwaye igqibe ukuzaliswa kweoli enye.Ngenxa yokunikezelwa kweoyile echanekileyo yomthamo we-oyile kunye nokufunyanwa koxinzelelo lwenkqubo, unikezelo lweoyile luthembekile, luqinisekisa ukuba kukho ifilimu yeoli kumphezulu wesibini ngasinye sekinematic, ukunciphisa ukungqubana kunye nokunxiba, kunye nokuthintela umonakalo isakhiwo sangaphakathi esibangelwa kukufudumala., ukuqinisekisa ukuchaneka kunye nobomi boMshini.Xa kuthelekiswa nesibini sesikhokelo sokutyibilika sikaloliwe, isibini esiqengqelekayo sesikhokelo sikaloliwe esisetyenziswa kulo Mashini sinothotho lweenzuzo:
① Uvakalelo oluphezulu lwentshukumo, i-coefficient ye-friction ye-rolling guide rail incinci, kuphela i-0.0025-0.01, kwaye amandla okuqhuba ayancipha kakhulu, alingana kuphela ne-1 yomatshini oqhelekileyo./10.
② Umahluko phakathi kwengxabano eguqukayo kunye ne-static incinci kakhulu, kwaye ukusebenza okulandelayo kugqwesileyo, oko kukuthi, ixesha lekhefu phakathi komqondiso wokuqhuba kunye nesenzo soomatshini sifutshane kakhulu, esilungele ukuphucula isantya sokuphendula kunye novakalelo lwe inkqubo yolawulo lwamanani.③Ilungele intshukumo yomgca enesantya esiphezulu, kwaye isantya sayo esikhawulezileyo simalunga namaxesha ali-10 aphezulu kunolo lweziporo zesikhokelo sokutyibilika.④ Inokuqonda intshukumo engenasikhewu kwaye iphucule ukuqina kwentshukumo yenkqubo yoomatshini.⑤Iveliswe ngabavelisi abaqeqeshiweyo, inokuchaneka okuphezulu, ukuguquguquka okuhle kunye nokugcinwa lula.
5.Indawo yokusetyenziswa komatshini:
5.1.Iimfuno zokusingqongileyo zokusetyenziswa kwezixhobo
Ukugcina iqondo elingaguqukiyo lobushushu be-ambient yinto eyimfuneko kumatshini ochanekileyo.
(1) Iimfuno ezifumanekayo zobushushu bendawo yi-10°C ukuya kuma-35°C, xa iqondo lobushushu lendawo liku-20°C, ukufuma kufuneka kube ngama-40% ukuya kuma-75%.
(2) Ukuze kugcinwe ukuchaneka okumileyo koMatshini ngaphakathi koluhlu oluchaziweyo, elona qondo lobushushu liphezulu kufuneka libe yi-15°C ukuya kuma-25°C, kunye nokwahluka kobushushu.
Makungadluli ±2°C/24h.
I-5.2 I-voltage yokunikezelwa kwamandla: i-3-phase, i-380V, ngaphakathi koluhlu lwe-± 10% yokuguqulwa kombane, i-frequency supply frequency: 50HZ.
5.3 Ukuba i-voltage kwindawo yokusebenza ayizinzile, uMshini kufuneka uxhotyiswe ngombane ozinzile ukuqinisekisa ukusebenza okuqhelekileyo koMshini.
5.4 Umtshini kufuneka ube nesiseko esithembekileyo: ucingo lokumisa lucingo lobhedu, idiameter yocingo akufunekanga ibe ngaphantsi kwe-10mm², kwaye ukuxhathisa komhlaba kuncinci ukuya kwi-4 ohms.
5.5 Ukuze kuqinisekiswe ukusebenza okuqhelekileyo kwezixhobo zokusebenza, ukuba umoya oxinyiweyo womthombo womoya awukwazi ukuhlangabezana neemfuno zomthombo womoya, kufuneka ufakwe kwiMashini.
Yongeza iseti yesixhobo sokucoca umthombo womoya (ukususa umswakama, ukwehlisa, ukucoca) phambi komoya.
5.6 Gcina izixhobo kude nelanga elithe ngqo, i-vibration kunye nemithombo yokushisa, i-generator high-frequency generators, i-electric welding machines, njl., ukwenzela ukuba ugweme ukungaphumeleli kokuveliswa koMshini okanye ukulahleka kokuchaneka koMshini.
6.Imilinganiselo yobugcisa
| Umzekelo | 1601 | |
| Ukusetyenzwa kobungakanani bomsebenzi | Ubude × ububanzi × ubude (mm) | 16000×1000×1500 |
| Ubuninzi bomatshini bokutya | Ububanzi (mm) | 1300 |
| Ubungakanani bedesika yokusebenza | Ubude X Ububanzi (mm) | 16000*1000 |
| Uhambo lwekholamu | Umqolo uhamba uye emva naphambili (mm) | 1600 |
| I-spindle up and down | Ukuhamba phezulu naphantsi (mm) | 1500 |
| Ubude ukusuka kumbindi we-spindle ukuya kwinqwelomoya yetafile | 100-1600mm | |
| Ukuphotha okuthe tye ukomelela okuphezulu amandla intloko enye ezimbini | Ubuninzi (2) | 2 |
| I-Spindle taper | BT50 | |
| Broach | Broaching ngokuzenzekelayo, utshintsho isixhobo manual | |
| Umsiki wedayamitha (mm) | ≤Φ200 | |
| Ukucofa idayamitha (mm) | M3-M30 | |
| Isantya sokujikeleza (r/min) | 30-3000 | |
| Amandla e-Servo spindle motor (kw) | 30*2 | |
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| Umgama wokuhamba ekhohlo nasekunene phakathi kweziphelo ezimbini zokuphotha | 400-1600mm |
| Uhambo lwasekhohlo nasekunene lwezintlu ezimbini (mm) | 600 nganye | |
| Ukupholisa isixhobo | Ukupholisa kwangaphakathi, ukupholisa kwangaphandle | |
| Ukuchaneka kokuma kweBidirectional | 300mm | ±0.032 |
| Ukuchaneka kokumisa okuphindwe kabini | 300mm | ±0.025 |
| Ubungakanani bomatshini | Ubude × ububanzi × ubude (mm) | Ngokwemizobo (ukuba kukho utshintsho kwinkqubo yoyilo, siya kukwazisa) |
| Ubunzima obupheleleyo (t) | 72T | |
