V5-1000A 5-axis iziko machining
Iziko loMatshini elithe nkqo-Axis ezintlanu
I-V5-1000A i-five-axis machining center ithatha isakhiwo se-gantry esivaliweyo esizinzile kwaye sixhotyiswe nge-spindle yombane eqhelekileyo, i-CNC turntable ye-CNC ejikelezayo emibini kunye ne-horizontal chain servo tool magazine. Iyakwazi ukuqonda isantya esiphezulu, ukuchaneka okuphezulu, kunye nomatshini osebenzayo weendawo ezinzima. Isetyenziswa ngokubanzi kuVeliso olutsha lwezithuthi zamandla, ii-aviation integral blisks, ii-impellers ze-injini yomphunga, ukubumba kunye nezinye iimveliso.
1. Uyilo ngokubanzi lomatshini
I-V5-1000A i-five-axis machining centre ithatha i-gantry structure ezinzileyo, ikholamu igxininiswe kwisiseko, i-boam ihamba ngobude kunye nekholamu (Y direction), ipleyiti yesilayidi ihamba ecaleni kwe-beam (i-X direction), kunye I-headstock ihamba ngokuthe nkqo ecaleni kwepleyiti yesilayidi (icala lika-Z) . I-workbench ithatha i-self-developed self-drive cradle structure, kunye nezalathisi ezahlukeneyo zokusebenza zifikelele kwinqanaba eliphezulu lamazwe ngamazwe.
2. Inkqubo yokutya
I-X, Y, Z i-axes ithatha ubungqongqo obuphezulu, i-high-precision roller linear guides kunye nezikrufu zebhola ezisebenza kakhulu, ezine-low dynamic kunye ne-static friction, ubuntununtunu obuphezulu, i-vibration ephantsi ngesantya esiphezulu, akukho kurhubuluza ngesantya esisezantsi, indawo ephezulu. ukuchaneka, kunye nokusebenza okugqwesileyo kwe-servo drive.
I-X, Y, i-Z i-axis servo motors idityaniswe nezikrufu zebhola ezichanekileyo ezichanekileyo ngokusebenzisa izinciphisi ezichanekileyo, kunye nokutya okuguquguqukayo, ukubeka ngokuchanekileyo kunye nokuchaneka okuphezulu kokudluliselwa.
I-Z-axis servo motor inomsebenzi wokuqhawula. Kwimeko yokusilela kwamandla, inokubamba ngokuzenzekelayo ibhuleki ukubamba i-motor shaft ngokuqinileyo ukuze ingakwazi ukujikeleza, edlala indima ekukhuseleni ukhuseleko.
3. I-spindle yombane
I-spindle ene-motorized spindle ithatha i-self-developed BT50 motorized spindle (HSKA100 motorized spindle is optional), kwaye isiphelo sixhotyiswe ngekhonkco lokutshiza ukupholisa isixhobo. Ineenzuzo zesantya esiphezulu, ukuchaneka okuphezulu, ukuphendula okuphezulu okuguquguqukayo, njl.njl., kwaye inokuqonda umgaqo wesantya esingenanyathelo, i-encoder eyakhelwe-ngaphakathi echanekileyo ephezulu, inokufikelela kwinqanaba elichanekileyo lokuyeka kunye nokucofa okuqinileyo.
4. Turntable
I-self-developed dual-axis direct-drive cradle turntable ixhotyiswe nge-encoder echanekileyo ephezulu kwaye ipholiswe sisipholile samanzi kwiqondo lokushisa elingaguqukiyo. Ineenzuzo zokuqina okuphezulu, ukuchaneka okuphezulu, kunye nokuphendula okuphezulu okuguquguqukayo. I-worktable ithatha i-5-18mm radial T-slots, kwaye umthwalo ovumelekileyo yi-2000kg (isasazwe ngokulinganayo)
5. Imagazini yesixhobo
Imagazini yesixhobo ithatha imagazini ye-BT50 ethe tyaba yekhonkco ye-servo, enokufaka izixhobo ezingama-30.
6. Inkqubo yempendulo yelophu evaliwe ngokupheleleyo
X, Y, Z ii-axes zomgca zixhotyiswe nge-HEIDENHAIN LC195S irula yokugawula ixabiso elipheleleyo; Iitafile ze-A kunye ne-C ezijikelezayo zixhotyiswe nge-HEIDENHAIN RCN2310 ii-encoder ze-angle zexabiso elipheleleyo ukuze zifumane impendulo epheleleyo evaliweyo ye-axes ye-5 yokutya, ukuqinisekisa ukuba umatshini unochaneko oluphezulu kunye noGcino oluchanekileyo.
7. Inkqubo yokupholisa kunye ne-pneumatic
Ixhotyiswe ngempompo enkulu yokupholisa kunye netanki yamanzi ukubonelela ukupholisa okwaneleyo kwezixhobo kunye nezixhobo zokusebenza. Ubuso bokuphela kwe-headstock buxhotyiswe ngemibhobho yokupholisa, enokulawulwa yikhowudi ye-M okanye ipaneli yokulawula.
Ixhotyiswe nge-cooler yamanzi yokupholisa ubushushu obuqhubekayo, ukuqinisekisa ukuba i-spindle yombane kunye ne-turntable drive ejikelezayo ikwimeko efanelekileyo yokusebenza kwaye inokuqhuba ngokufanelekileyo ixesha elide.
Inkqubo ye-pneumatic ithatha amacandelo e-pneumatic yokucoca, kwaye iqonda imisebenzi yokucoca kunye nokuvuthela umngxuma we-taper we-spindle, ukukhusela isitywina somoya we-spindle bear, kunye nokuvuthela kunye nokucoca irula ye-grating.
8. Inkqubo yokuthambisa esembindini
Ibhloko yesilayidi somzila wesikhokelo kunye ne-nut ye-screw yebhola zonke zithanjiswe ngegrisi ebhityileyo, kwaye i-lubrication inikezelwa rhoqo kunye nenani lokuqinisekisa ukuchaneka kunye nokuzinza kwe-screw yebhola kunye ne-rail yesikhokelo.
9. Inkqubo ye-oyile kunye negesi yokuthambisa
I-spindle yombane ixhotyiswe nge-oyile evela kumazwe angaphandle kunye nesixhobo sokuthambisa igesi, esinokuthambisa ngokupheleleyo kunye nokupholisa i-spindle. I-sensor inokubonelela nge-alamu yokuthambisa engaqhelekanga, enokuqinisekisa ngokufanelekileyo ukuba i-spindle inokusebenza ngokuzinzileyo kwisantya esiphezulu ixesha elide.
10. Inkqubo yokulinganisa iworkpiece
Umatshini uxhotyiswe ngeRenishaw RMP60 probe yerediyo, esetyenziswa ngokubambisana ne-RMI receiver, i-frequency yokusebenza yi-2400 MHz ukuya ku-2483.5 MHz, umlinganiselo wokuphinda-phinda indlela enye ingaphantsi okanye ilingana ne-1um (480mm/min isantya somlinganiselo, usebenzisa i- 50mm istylus), kunye nobushushu obusebenzayo obusebenzayo yi-5°C ukuya kuma-55°C.
11. Inkqubo yokulinganisa isixhobo
Umatshini uxhotyiswe nge-Renishaw NC4 isethi yesixhobo se-laser, ukuphindaphinda komlinganiselo yi-± 0.1um, kunye nobushushu obusebenzayo yi-5 ° C ukuya kwi-50 ° C.
12. Umsebenzi wokulinganisa ukuchaneka kwe-axis ezintlanu
Umatshini uxhotyiswe nge-Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, edityaniswe nenkqubo yokulinganisa i-RMP60, eyenza abasebenzisi bomatshini ukuba bahlole ngokukhawuleza nangokuchanekileyo imeko yee-axes ezijikelezayo kunye nokuchonga iingxaki ezibangelwa ubushushu kunye nokutshintsha komswakama, ukungqubana komatshini okanye nxibela ukuyikrazula. iingxaki, inokulungelelanisa ngokukhawuleza kwaye ifumane iitshekhi zokusebenza, ibhenchmark kunye nokubeka iliso kwindlela oomatshini abanzima abatshintsha ngayo ngokuhamba kwexesha.
13. ukhuseleko lomatshini
Lo matshini uthatha isigqubuthelo esivalelekileyo esikhuselayo esihlangabezana nemigangatho yokhuseleko ukunqanda ukuchaphazwa kwezinto ezipholileyo kunye neetships, ukuqinisekisa ukusebenza okukhuselekileyo, kunye nenkangeleko emnandi. I-X-direction yomshini ixhotyiswe ngekhava yokukhusela i-armored, enokukhusela ngokufanelekileyo umzila wesikhokelo kunye ne-ball screw.
14. iimeko zokusebenza koomatshini
(1) Umbane: 380V±10% 50HZ±1HZ isigaba sesithathu sombane otshintshayo
(2) Ubushushu be-Ambient: 5℃-40℃
(3) Ubushushu obungcono: 20℃±2℃
(4) Ukufuma okuhambelanayo: 20-75%
(5) Uxinzelelo lomthombo womoya: 6±1 bar
(6) Ukuhamba komthombo womoya: 500 L / min
15. Ukuqaliswa komsebenzi wenkqubo ye-CNC
Siemens 840Dsl.730 CNC uqwalaselo inkqubo
| Into
| Igama
| Amagqabantshintshi
|
| Imisebenzi yenkqubo | Ubuncinci be-pulse bulingana | I-axis yomgca 0.001 mm, i-axis ejikelezayo 0.001 ° |
| Ireyithi yokutya ngomzuzu/ujikelezo | ||
| Ukutya kunye nokunqumla ngokukhawuleza | ||
| I-Feedrate override 0～120% | ||
| Umda wesantya sombhobho | ||
| Ukusikwa kwesantya esingaguqukiyo sokusonta | ||
| Ukujongwa kwe-spindle | ||
| I-Spindle override 50～120% | ||
| Umboniso wesantya somphetho | ||
| IFRAME | Qondanisa uhlengahlengiso lwenkqubo kunye nomatshini we-bevel | |
| Ukutshintshela inkqubo yokulinganisa ngokuthe ngqo/engathanga ngqo | ||
| Umsebenzi wokujonga phambili okanye umsebenzi wokujonga phambili | ||
| Imbuyekezo yemposiso yesijivu sokhokelo | ||
| Imbuyekezo yempazamo yeNkqubo yokulinganisa | ||
| Imbuyekezo yempazamo yeQuadrant | ||
| Imbuyekezo yasemva | ||
| Ulawulo lwesixhobo | ||
| Uqwalaselo lweHardware | Inani leezembe zolawulo | X, Y, Z, A, C ii-asi ezilungelelanisiweyo ezintlanu kunye nomgca ongundoqo omnye |
| Ulawulo lwangaxeshanye lwenani leezembe | X, Y, Z, A, C unxibelelwano lwe-axis ezintlanu | |
| igama le-axis | X, Y, Z, A, C, SP | |
| esweni | 15" bonisa umbala we-LCD, bonisa umbhalo ngesiTshayina/IsiNgesi | |
| Iphaneli yokusebenza | OP015 umsebenzi opheleleyo CNC keyboard | |
| ujongano lonxibelelwano lomatshini womntu | Uqwalaselo olusemgangathweni lwe-TCU | |
| Iphaneli yokulawula umatshini | I-SINUMERIK MCP 483C iphaneli yokulawula ye-PN, izitshixo ze-50 zemishini kunye ne-LED, kunye ne-PROFINET, i-Industrial Ethernet interface | |
| Iyunithi yokusebenza ephathwayo | ||
| Ujongano lwebhodi yebhodi esemgangathweni | ||
| Ujongano lwe-Ethernet | Idityaniswe kwiNCU (umsebenzi wothungelwano lweworkshop evulekileyo) | |
| Izibuko le-USB | 3 x 0.5 I-USB edibeneyo kwi-TCU | |
| Inkqubo ye-PLC | PLC317-3PN/DP | |
| Umsebenzi wokuguqulela | Ukutya nqumama | |
| ukusika intambo | ||
| Ukusika ngaxeshanye | ||
| Ulungelelaniso oluthathu loguqulelo lomda | ||
| Ungenelelo olungenamkhethe lwesetyhula ezimbini ezilungelelanisiweyo | ||
| I-helical interpolation | ||
| Ukucofa / Ukucofa ngokungqongqo | ||
| inkqubo | I-chamfering / ukujikeleza okugqithisileyo | |
| umhleli wenkqubo | Ukuthobela umgangatho we-DIN66025, kunye neempawu zeprogramu zolwimi ezikumgangatho ophezulu | |
| Ukucwangcisa ngokupheleleyo okanye ukongezwa | ||
| Umsebenzisi oguquguqukayo, useto | ||
| Imitsi yenkqubo kunye namasebe | ||
| inkqubo enkulu | ||
| Lungelelanisa inkqubo yokuguqulela kunye nokujikeleza | ||
| Udweliso lwenkqubo ngaxeshanye kunye noomatshini | ||
| Umyalelo weprogram yokubuyela kwindawo yereferensi | ||
| Inkqubo yeContour kunye nenkqubo yomjikelo enkonkxiweyo | ||
| Isipili kunye nokulinganisa | ||
| ukhetho lwenqwelomoya | ||
| Inkqubo yokulungelelanisa iworkpiece | ||
| Ukugrumba kunye nokusila umjikelo enkonkxiweyo | ||
| Zero offset | ||
| block search | ||
| Ukukhangela inombolo yeprogram | ||
| Ukuhlelwa okungasemva | ||
| ukhuseleko lwenkqubo | ||
| Khetha inkqubo ngolawulo | ||
| Imisebenzi ye-Arithmetic kunye ne-trigonometric | ||
| Uthelekiso kunye nokusebenza okunengqiqo | ||
| Five-axis machining software package | Inguqu ye-axis emihlanu; imbuyekezo yesixhobo se-axis emihlanu; umsebenzi wokujikeleza ujikeleze iziko lesixhobo (RTCP) | |
| Umsebenzi wokukhusela ukhuseleko | Imida yommandla womatshini ocwangcisekileyo | |
| Umsebenzi wovavanyo lwenkqubo | ||
| ukumisa ngexesha likaxakeka | ||
| Ukujongwa komda wesoftware | ||
| Ukujongwa kweContour | ||
| Ukubona ukungqubana kwecontour | ||
| Ukubeka iliso okuzinzileyo | ||
| Ukujongwa kwendawo | ||
| esweni isantya | ||
| Ukucutshungulwa kwemida yendawo | ||
| umda we torque | ||
| Imisebenzi yokhuseleko ikloko yokulinganisa ukulinganisa iisekethe, ukufudumeza, ibhetri, ivoltage, inkumbulo, ukutshintshwa komda, ukujonga abalandeli | ||
| Indlela yokusebenza | NGOKUZENZAKALELAYO | |
| JOG (manual) ukulungiswa | ||
| Ukusebenza kwevili lesandla | ||
| Ukufakwa kwedatha ye-MDA ngesandla | ||
| I-NC kunye ne-PLC yokuxilonga ngokubonisa umbhalo, umgcini wesikrini | ||
| ukusebenza kunye nomboniso | Ukubonisa umsebenzi wokuzixilonga | Iquka imo ye-REF, imo yokunyuswa (x1, x10, x100) |
| Umboniso wendawo yangoku | ||
| Umboniso womzobo | ||
| umboniso wenkqubo | ||
| umboniso wemposiso yenkqubo | ||
| Umboniso wempazamo yokusebenza | ||
| Owona mboniso wesantya sokusika | ||
| Umboniso wemenyu yesiTshayina nesiNgesi | ||
| Umboniso wolwazi lwe-alarm | ||
| Iiseti ezininzi zeeseti zemiyalelo ye-M | ||
| Inkxaso PROFINET yokudluliselwa kwedatha yebhasi | ||
| unxibelelwano lwedatha | Izibuko le-USB | Idatha ye-NC, idatha ye-PLC kunye neenkqubo zigcinwa kwi-U disk ukwenzela igalelo kunye nedatha yemveliso |
| Ukudluliselwa kwedatha ye-Ethernet | Ngokusebenzisa ujongano lwe-Ethernet |
Eyona parameter
| Into | Iinkcukacha | Iyunithi | |||
| ibhentshi yokusebenzela
| ubungakanani bedesika esebenzayo | φ1000×800 | mm | ||
| umthwalo ophezulu ovumelekileyo | 2000 | kg | |||
| T-slot ubukhulu | 5×18 | 个×mm | |||
| ukuqhubekeka ububanzi
| Umgca we-X | 1150 | mm | ||
| Umgca we-Y | 1300 | mm | |||
| Umgca weZ | 900 | mm | |||
| I-axis | -150+130 | ° | |||
| Umgca weC | 360 | ° | |||
| Umgama ukusuka kwisiphelo sobuso ukuya kwitafile yomsebenzi | Max | 1080 | mm | ||
| Min | 180 | mm | |||
| I-spindle
| Umngxuma wekhowuni | BT50 | |||
| Isantya esilinganiselwe | 1500 | r/min | |||
| isantya esiphezulu | 10000 | ||||
| I-torque yemveliso ye-S1/S6 | 191/236 | Nm | |||
| Amandla e-Spindle motor S1/S6 | 30/37 | kW | |||
| I-axis
| hamba ngokukhawuleza | Umgca we-X | 25 | m/umz | |
| Umgca we-Y | 25 | ||||
| Umgca weZ | 25 | ||||
| Isantya esiphezulu esijikayo | I-axis | 15 | rpm | ||
| Umgca weC | 30 | rpm | |||
| X/Y/Z axis motor amandla | 3.1/4.4/2 | kW | |||
| A/C axis Motor amandla | 6.3 *2/ 9.4 | kW | |||
| I-axis | I-torque elinganisiwe | 4000×2 | Nm | ||
| Umgca weC | I-torque elinganisiwe | 3000 | Nm | ||
| izinga lokutya okuphezulu | X/Y/Z | 25 | m/umz | ||
| A/C | 15/30 | rpm | |||
| Imagazini yesixhobo
| Ifomu yemagazini yesixhobo | ithe tyaba | |||
| indlela yokukhetha isixhobo | Indlela ezimbini yokukhetha isixhobo esikufutshane | ||||
| Umthamo wemagazini yesixhobo | 30 | T | |||
| Ubuninzi besixhobo sobude | 400 | mm | |||
| Ubunzima besixhobo esiphezulu | 20 | kg | |||
| Ubuninzi bentloko yomsiki wedayamitha | egcwele iimela | φ125 | mm | ||
| Isixhobo esingenanto esisecaleni | φ180 | mm | |||
| isikhundla ukuchaneka | Umgangatho olawulayo | GB/T20957.4 (ISO10791-4) | |||
| I-X-axis/Y-axis/Z-axis | 0.008/0.008/0.008 | mm | |||
| Umgca we-B / umgca we-C | 8″/8″ | ||||
| phinda isikhundla ukuchaneka | I-X-axis/Y-axis/Z-axis | 0.006/0.006/0.006 | mm | ||
| Umgca we-B / umgca we-C | 6″/6″ | ||||
| Ubunzima bomatshini | 33000 | kg | |||
| umthamo wombane ngokupheleleyo | 80 | KVA | |||
| Ubungakanani bomfanekiso womatshini | 7420×4770×4800 | mm | |||
Uluhlu loqwalaselo
Umgangatho
|
| 1. Amacandelo aphambili (kubandakanywa isiseko, ikholamu, umqadi, ipleyiti yesilayidi, ibhokisi yokusonta) |
| 2. X, Y, Z inkqubo yefidi ye-axis ezintathu | |
| 3. Cradle uhlobo turntable AC1000 | |
| 4. I-spindle yombane | |
| 5. Inkqubo yokulawula umbane (kubandakanywa nekhabhinethi yombane, imodyuli yamandla, imodyuli ye-servo, i-PLC, iphaneli yokusebenza, umboniso, iyunithi ebanjwe ngesandla, i-air conditioner yekhabhinethi yombane, njl.) | |
| 6. Inkqubo ye-hydraulic | |
| 7. Inkqubo yomoya | |
| 8. Inkqubo yokuthambisa ephakathi | |
| 9. Isibandisi samanzi | |
| 10. I-chip conveyor, itanki yamanzi, umqokeleli we-chip | |
| 11. Irula yokugawula | |
| 12. Ukhuseleko lololiwe | |
| 13. umatshini isigqubuthelo sokhuselo jikelele | |
| 14. Inkqubo yokulinganisa iworkpiece | |
| 15. Isixhobo sokuseta isixhobo | |
| 16. Umsebenzi wokulinganisa ukuchaneka kwe-axis ezintlanu | |
|
| 1. Isatifikethi se-1 sokuhambelana 2. Uluhlu lokupakisha 1 ikopi 3. Iseti ye-1 yomatshini wencwadana (uguqulelo lwe-elektroniki) 4. idatha yokugcina umatshini iseti e-1 (U disk) I-5.840D i-alarm diagnostic manual 1 iseti (inguqulo ye-elektroniki) / 828D isikhokelo sokuxilongwa 1 ikopi (uguqulelo lwe-elektroniki) I-6.840D yencwadana yokusebenza yokugaya Ikopi e-1 (uguqulelo lwe-elektroniki)/828D incwadana yokusebenza 1 ikopi (uguqulelo lwe-elektroniki) Incwadi ye-840D yeprogram ye-1 inxalenye esisiseko (uguqulelo lwe-elektroniki) / i-828D yeprogram ye-1 (uguqulelo lwe-elektroniki) |
| Into | Iimpawu |
| X/Y/Z i-axis motor kunye nokuqhuba | Siemens, eJamani |
| ikhonkco lamandla | eJamani igus |
| ukuthwala screw | Japan NSK/NACHI |
| Izikhokelo zomgca | Schneeberg, eJamani |
| Imagazini yesixhobo | Okada |
| isinciphisi | STOBER, eJamani |
| Ukuthambisa okuphakathi | Japhan |
| Ibhola Screw | SHUTON, eSpeyin |
| Izixhobo zomoya | SMC yaseJapan |
| I-air conditioner yekhabhathi yombane | eTshayina |
| into yokupholisa amanzi | eTshayina |
| irula ebambayo | EHEIDENHAIN, eJamani |
| Inkqubo yokulinganisa iworkpiece | Renishaw, UK |
| Inkqubo yokulinganisa isixhobo | Renishaw, UK |
| Idibanisa ngomatshini | Iinkcukacha | Ubungakanani |
| Intsimbi yoomatrasi yomatshini |
| 8 iiseti |
| Iibholiti ze-ankile |
| 8 iiseti |
| imisesane | M30 | Iziqwenga ezi-2 |
| imisesane | M36 | Iziqwenga ezi-2 |
| izixhoma |
| Iseti e-1 |
| Allen isitshixo | 10 | 1 |
| Allen isitshixo | 12 | 1 |
| Allen isitshixo | 14 | 1 |
| Allen isitshixo | 19 | 1 |
| Intaba ye-Z-axis |
| 1 |
| X-axis ukunyuka |
| 1 |
| Ukulungiswa kwe-Y-axis |
| 1 |
Enkosi ngosinaka ixehsa lakho!
