Ababoneleli abaPhambili Umatshini weLathe onzima waseTshayina onevili lokuGrina lokujika isilinda seRoll yeMetallurgy

Siqhubeka "nomgangatho ophezulu, ukuhanjiswa ngokukhawuleza, ixabiso elikhuphisanayo", ngoku siqalise intsebenziswano yexesha elide nabathengi abavela kwamanye amazwe nakwamanye amazwe kwaye sifumana izimvo ezibalulekileyo zabathengi abatsha nabadala kwi-Top Suppliers China Heavy Duty Lathe Machine eneGrinding Wheel yokujika iMetallurgy Roll Cylinder, Thina, ngezandla ezivulekileyo, simema bonke abathengi abanomdla ukuba baye kwiphepha lethu lewebhu okanye basitsalele umnxeba ngoko nangoko ukuze sifumane ulwazi oluthe kratya.
Siqhubeka "nomgangatho ophezulu, ukuhanjiswa ngokukhawuleza, ixabiso elikhuphisanayo", ngoku siqalise intsebenziswano yexesha elide nabathengi abavela kwamanye amazwe nakwamanye amazwe kwaye sifumana izimvo ezibalulekileyo zabathengi abatsha nabadala.I-China Cnc Lathe, Umatshini weLathe othe tye, Iiodolo ezenziwe ngokwezifiso ziyamkeleka ngomgangatho owahlukileyo kunye noyilo olukhethekileyo lwabathengi. Silangazelela ukuseka intsebenziswano elungileyo nephumelelayo kwishishini kunye nexesha elide evela kubathengi kwihlabathi liphela.

Uhlalutyo lwetekhnoloji ye-axle yeemoto

I-axle yemoto

Ii-axle ezinamavili kumacala omabini e-undercarriage (ifreyimu) zibizwa ngokuba zii-axle zeemoto, kwaye ii-axle ezinezakhono zokuqhuba zihlala zibizwa ngokuba zii-axle. Umahluko ophambili phakathi kwezi zimbini kukuba ingaba kukho i-drive embindini we-axle (i-axle). Kweli phepha, i-axle yeemoto eneyunithi yokuqhuba ibizwa ngokuba yi-axle yeemoto, kwaye isithuthi esingenayo i-drive sibizwa ngokuba yi-axle yeemoto ukubonisa umahluko.
Njengoko imfuno yothutho kunye nothutho isanda, ukongama kwee-axle zeemoto, ingakumbi ii-trailer kunye nee-semi-trailer, kuthutho lobuchwephesha kunye nemisebenzi ekhethekileyo kuya kucaca ngakumbi, kwaye imfuno yemarike inyuke kakhulu.
Le teknoloji ihlalutya inkqubo yokwenziwa kwe-axle, inethemba lokunceda abathengi ukuba bakhethe umatshini we-CNC ofanelekileyo ngakumbi.

Udidi lwe-axle yemoto:
Iindidi zee-axles zahlukile ngokohlobo lwee-brake, kwaye zahlulwe zibe: ii-axles zee-brake zediski, ii-axles zee-brake zedrum, njl.
Ngokobungakanani besakhiwo sobubanzi be-shaft, yahlulwe yaba: i-axle yaseMelika, i-axle yaseJamani; njl.
Ngokwemilo kunye nolwakhiwo, yahlulwe yaba:
iyonke: i-axle yetyhubhu eqinileyo yesikwere, i-axle yetyhubhu yesikwere engenanto, i-axle engqukuva engenanto;
umzimba oqhekekileyo: intloko yomngxuma + ukuwelda kwetyhubhu yomngxuma ongenanto.
Ukususela kumxholo wokucubungula we-axle, ii-axle eziqinileyo nezingenanto zinxulumene nokukhethwa kwezixhobo zokucubungula.
Oku kulandelayo luhlalutyo lwenkqubo yokuvelisa i-axle yonke (eyahlulwe yaba yi-solid ne-hollow; ityhubhu yesikwere kunye netyhubhu ejikelezileyo), kunye ne-axle ehlukanisiweyo (intloko ye-shaft eqinileyo ne-hollow + ityhubhu ye-shaft engenanto), Ngokukodwa, inkqubo yokwenziwa kwe-machining ihlalutywa ukuze kukhethwe ngcono umatshini ofanelekileyo.

Inkqubo yokuvelisa kunye nomatshini wee-axle zeemoto:
1. Inkqubo yemveli yemveliso ye-axle iyonke:

Ukususela kwinkqubo yokuvelisa i-axle engentla, kufuneka ubuncinane iintlobo ezintathu zezixhobo zomatshini ukuze kugqitywe umatshini wokugaya: umatshini wokugaya okanye umatshini wokubhoboza onamacaleni amabini, i-CNC lathe, umatshini wokubhola kunye nowokugaya, kunye ne-CNC lathe kufuneka iguqulwe (abanye abathengi bakhethe i-CNC lathe enentloko ezimbini). Ngokuphathelele ukucubungula intambo, ukuba ububanzi bomngxuma bucinyiwe, bucutshungulwa emva kokucima; ukuba akukho kucima, bucutshungulwa kwi-OP2 kunye ne-OP3, kwaye izixhobo zomatshini zolandelelwano lwe-OP4 kunye ne-OP5 azifakwanga.

Ukususela kwinkqubo entsha yemveliso, umatshini wokugaya osetyenziselwa umatshini wokugaya (i-axle eqinileyo) okanye umatshini wokubhoboza omacala amabini (i-axle engenanto) kunye ne-CNC lathe, i-OP1 milling yendabuko, i-OP2, ulandelelwano lokujika lwe-OP3, kunye nokubhola kunye nokugaya kwe-OP5. Ingathathelwa indawo yi-CNC lathe ephindwe kabini ye-OP1.
Kwii-axle eziqinileyo apho ububanzi bomngxuma bungafuni kucinywa, yonke imixhilo yomatshini ingagqitywa ngexesha elinye, kuquka imingxunya yezitshixo zokugaya kunye nemingxunya yokubhoboza imingxunya. Kwii-axle ezingenanto apho ububanzi bomngxuma bungafuni kucinywa, umgangatho wokubethela ozenzekelayo unokufezekiswa kwisixhobo somatshini, kwaye umxholo womatshini ungagqitywa sisixhobo somatshini esinye.
Khetha ii-axle ezinee-double-end special CNC lathes ukuze umatshini ii-axle zifinyeza kakhulu indlela yomatshini, kwaye uhlobo kunye nobungakanani bezixhobo zomatshini ezikhethiweyo nazo ziya kuncitshiswa.
3. Inkqubo yokuvelisa i-axle yokwahlulahlula:

Ukususela kule nkqubo ingentla, izixhobo zokucubungula ityhubhu ye-axle ngaphambi kokuwelda nazo zinokukhethwa njenge-lathe ye-CNC eneziphelo ezimbini. Ekucutshungulweni kwe-axle emva kokuwelda, i-lathe ekhethekileyo ye-CNC yee-axle ezineziphelo ezimbini kufuneka ibe lukhetho lokuqala: ukucutshungulwa ngaxeshanye kuzo zombini iziphelo, ukusebenza kakuhle kokucubungula kunye nokuchaneka okuhle komatshini. Ukuba i-keyway kunye nomngxuma we-radial kuzo zombini iziphelo ze-axle kufuneka zenziwe ngomatshini, umatshini unokuxhotyiswa ngesixhobo sombane ukuze kucutshungulwe i-keyway elandelayo kunye nomngxuma we-radial kunye.

4. Inzuzo kunye neempawu zomatshini omtsha wokukhetha inkqubo:

1) Ukugxila kwenkqubo, ukunciphisa amaxesha okubamba izinto zomsebenzi, ukunciphisa ixesha lokucubungula elincedisayo, kusetyenziswa iteknoloji yokucubungula ngaxeshanye kuzo zombini iziphelo, ukusebenza kakuhle kwemveliso kuphuculwe kakhulu.
2) Ukubotshwa kube kanye, ukucutshungulwa ngaxeshanye kuzo zombini iziphelo kuphucula ukuchaneka komatshini kunye nokuqina kwe-axle.
3) Nciphisa inkqubo yemveliso, nciphisa ukujika kwamalungu kwindawo yemveliso, phucula ukusebenza kakuhle kokusetyenziswa kwendawo, kwaye uncede ekuphuculeni ulungiselelo kunye nolawulo lwemveliso.
4) Ngenxa yokusebenzisa izixhobo zokucubungula ezisebenzayo kakhulu, inokuxhotyiswa ngezixhobo zokulayisha nokukhupha kunye nezixhobo zokugcina ukuze kufezekiswe imveliso ezenzekelayo ngokupheleleyo kunye nokunciphisa iindleko zomsebenzi.
5) Umsebenzi ubotshelelwe kwindawo ephakathi, ukubotshelelwa kuthembekile, kwaye i-torque efunekayo ekusikeni isixhobo somatshini yanele, kwaye ukujikeleza okuninzi kunokwenziwa.
6) Isixhobo somatshini singaxhotyiswa ngesixhobo sokufumanisa ngokuzenzekelayo, ngakumbi kwi-axle engenanto, enokuqinisekisa ubukhulu obufanayo be-axle emva komatshini.
7) Kwii-axle ezingenanto, xa imingxunya yangaphakathi kuzo zombini iziphelo ze-OP1 sequencer igqityiwe, umthengi wendabuko uya kusebenzisa icala elinye ukuphakamisa i-clamp kwaye elinye icala asebenzise i-tailstock ukuqinisa i-workpiece yokujika, kodwa ubungakanani bomngxuma wangaphakathi wahlukile. Kumngxuma omncinci wangaphakathi, ukuqina kokuqinisa akwanelanga, i-torque yokuqinisa ephezulu ayanelanga, kwaye ukusika okusebenzayo akunakugqitywa.
Kwilathe entsha enobuso obuphindwe kabini, i-axle engenanto, xa imingxunya yangaphakathi kuzo zombini iziphelo zesithuthi igqityiwe, umatshini utshintsha ngokuzenzekelayo imo yokucinezela: iziphelo ezimbini zisetyenziselwa ukuqinisa i-workpiece, kwaye i-middle drive idada i-workpiece ukuze idlulise i-torque.
8) I-headstock ene-hydraulic clamping workpiece eyakhelwe ngaphakathi ingashukunyiswa kwicala lika-Z lomatshini. Umthengi angabamba indawo kwityhubhu yesikwere esiphakathi (ityhubhu ejikelezileyo), indawo yepleyiti esezantsi kunye nendawo yobubanzi be-shaft ye-axle njengoko kufuneka.

5. Isiphelo:

Ngenxa yemeko engentla, ukusetyenziswa kwee-lathe ze-CNC eziphindwe kabini kwii-axle zeemoto zoomatshini kuneenzuzo ezibalulekileyo kuneenkqubo zemveli. Yiteknoloji yokuvelisa ephucukileyo enokuthatha indawo yezixhobo zoomatshini zemveli ngokwenkqubo yemveliso kunye nolwakhiwo lomatshini.
Icandelo eliphakathi le

6. Ityala lomthengi le-Axle

Intshayelelo ye-Axle CNC ye-Double-end ekhethekileyo

Uluhlu lokucubungula i-Axle: ∮50-200mm, □50-150mm, ubude bokucubungula: 1000-2800mm

Ulwakhiwo lomatshini kunye nentshayelelo yokusebenza

Isixhobo somatshini sisebenzisa uyilo lwebhedi oluthambileyo oluyi-45°, oluqinileyo kwaye kulula ukufuduka ngeetship. Intloko enomsebenzi wokubambelela phakathi kwebhedi ibekwe embindini webhedi, kwaye izibambi zezixhobo ezibini zibekwe kumacala omabini ebhokisi yespindle. Ubude obuncinci bokubambelela bomatshini yi-1200mm kwaye ubude obukhulu bomatshini yi-2800mm. Isikhokelo sokuqengqeleka siyasetyenziswa, kwaye ishaft nganye ye-servo feed isebenzisa isikrufu sebhola esithule kakhulu, kwaye i-elastic coupling iqhagamshelwe ngqo, kwaye ingxolo iphantsi, ukuchaneka kokubeka kunye nokuchaneka kokubeka okuphindaphindiweyo kuphezulu.
■Umatshini uxhotyiswe ngenkqubo yokulawula enemijelo emibini. Izibambi zezixhobo ezibini zinokudityaniswa ne-spindle ngaxeshanye okanye ngokwahlukeneyo ukuze kugqitywe ukusebenza ngaxeshanye okanye ngokulandelelana kweziphelo ezibini zenxalenye.
■Umatshini uxhotyiswe ngeentloko ezimbini. Intloko ephambili iqiniswe embindini webhedi, kwaye i-servo motor inika amandla kwi-main shaft ngebhanti enamazinyo. Ibhokisi ye-sub-spindle ifakwe kwi-real yesikhokelo esezantsi yesixhobo somatshini, i-coaxial kunye nebhokisi ye-spindle ephambili, kwaye ingashukunyiswa nge-axial yi-servo motor ukwenza kube lula ukulayisha nokukhupha iindawo, kwaye kulula ukulungisa iindawo ezahlukeneyo zokubambelela. Xa kusetyenzwa iindawo, isiseko se-sub-spindle sitshixiwe kwi-machine rail. Ukuchaneka kwe-coaxial kwezi ntloko zimbini kuqinisekiswa yinkqubo yokuvelisa, okubangela ukuba iindawo ezisetyenzisiweyo zibe nzulu kakhulu.

■I-Headstock idibanisa inkqubo ye-spindle, isixhobo kunye nenkqubo yokusasazwa kweoyile, kwaye inesakhiwo esincinci kunye nokusebenza okuthembekileyo. Ububanzi obuthile bokubopha kunye nobubanzi be-headstock bumiselwa ziindawo ze-axle zomthengi.
Intloko ephambili incitshiswa zizigaba ezibini zebhanti kunye negiya, nto leyo evumela i-spindle ukuba ikhuphe i-torque enkulu. I-clamp ifakelwa kwisiphelo sasekhohlo sentloko ephambili kunye nesiphelo sasekunene se-sub-headstock ngokulandelanayo ukuze kufezekiswe ukuqiniswa kwamalungu. Xa i-headstock ephambili iqhuba amalungu ukuba ajikeleze, iindawo zokuqiniswa kwe-sub-headstock clamp zijikeleza kunye nentloko ephambili.

Esi sixhobo sixhotyiswe ngeesilinda ezintathu ze-radial (ii-cylinders ezine ze-radial ukuba zombini izinto ezijikelezileyo kunye nezinto zesikwere zibotshelelwe), i-piston iphinda-phindwa luxinzelelo lwe-hydraulic, kwaye iinzipho zifakelwa ekupheleni kwe-piston ukuze kufezekiswe ukuzinza kweendawo. Ukubotshelelwa. Kulula kwaye kuyakhawuleza ukutshintsha iinzipho xa kutshintshwa iindawo. Amandla okubotshelelwa alungiswa luxinzelelo lwe-hydraulic system ye-hydraulic. Xa inxalenye isetyenzisiwe, i-clamp ijikeleza kunye ne-main shaft, kwaye inkqubo yokusasazwa kweoyile inika ioyile kwi-clamp, ukuze i-clamp ibe namandla aneleyo okubotshelelwa ngexesha lokujikeleza. I-clamp ineengenelo zamandla amakhulu okubotshelelwa kunye nokubetha kwe-claw enkulu.
■Ukuze kusonjululwe ingxaki yobukhulu bodonga obufanayo emva kokuba umthengi efake i-axle engenanto, umatshini unokuxhotyiswa ngesixhobo sokuhlola umsebenzi ozenzekelayo. Emva kokuba i-axle clamping igqityiwe, umsebenzi ufumanisa ngokuzenzekelayo ukuba i-probe iyanwebeka kwaye ilinganise indawo yomsebenzi; emva kokuba umlinganiselo ugqityiwe, isixhobo sibuyela kwindawo evaliweyo.

Kwiinkqubo ezahlukeneyo zoomatshini bee-axle ezingenanto, ukuba indawo yokuthwala isetyenziswa njengesalathiso sokubambelela, isakhiwo somatshini esine-clamping kunye ne-clamping ezenzekelayo sinokukhethwa, kwaye i-tailstock ecwangcisiweyo ibonelelwa kumacala omabini eentloko eziphambili kunye nezincedisayo ze-spindle ukuhlangabezana neemfuno zomatshini omnye. Kulindeleke ukuba igqibezele ukucutshungulwa kwamanyathelo amabini ngexesha. Kwangaxeshanye, ikwabangela ukuba iindawo zokulayisha kunye nokukhulula ngokuzenzekelayo zibe nokukhetha okungakumbi nokungcono.
■Izibambi zezixhobo zasekhohlo nasekunene zinokuxhotyiswa ngezibambi zezixhobo eziqhelekileyo ezijikelezayo okanye ii-turrets zamandla. Zinemisebenzi yokubhola kunye nokugaya, enokugqibezela ukubhola kunye nokugaya iindawo ezibalulekileyo.
■Isixhobo somatshini sivalwe ngokupheleleyo kwaye sixhotyiswe ngesixhobo sokuthambisa esizenzekelayo kunye nesixhobo sokususa iitshiphusi ngokuzenzekelayo (ngaphambili). Sisebenza kakuhle ekukhuseleni, sibukeka buhle, kulula ukusisebenzisa kwaye silungiselwa lula.
■Iinkcukacha zomatshini kunye noqwalaselo zimiselwa ngokweemfuno ze-axle kunye neemfuno zabathengi, kwaye aziyi kuphinda ziphindwe apha.

Enkosi ngosinaka ixehsa lakho!Siqhubeka "nomgangatho ophezulu, ukuhanjiswa ngokukhawuleza, ixabiso elikhuphisanayo", ngoku siqalise intsebenziswano yexesha elide nabathengi abavela kwamanye amazwe nakwamanye amazwe kwaye sifumana izimvo ezibalulekileyo zabathengi abatsha nabadala kwi-Top Suppliers China Heavy Duty Lathe Machine eneGrinding Wheel yokujika iMetallurgy Roll Cylinder, Thina, ngezandla ezivulekileyo, simema bonke abathengi abanomdla ukuba baye kwiphepha lethu lewebhu okanye basitsalele umnxeba ngoko nangoko ukuze sifumane ulwazi oluthe kratya.
Ababoneleli abaPhambili baseTshayina i-CNC Lathe, uMatshini weLathe oQondileyo, iiodolo ezenziwe ngokwezifiso zamkelekile ngomgangatho owahlukileyo kunye noyilo olukhethekileyo lwabathengi. Silangazelela ukuseka intsebenziswano elungileyo nephumelelayo kushishino kunye nexesha elide kubathengi kwihlabathi liphela.