Uthotho lweCV lweZiko leMishini eliNgqingqileyo le-5-Axis

Intshayelelo:

Iziko loomatshini be-CNC linobulukhuni obuphezulu, ukutya okukhawulezayo kwe-48m/min, ukutshintsha izixhobo ngokukhawuleza, kunye ne-Siemens CNC yoomatshini boomatshini abantsonkothileyo nabasebenzayo.


Iinkcukacha zeMveliso

Iimpawu zeMveliso

Iinkcukacha zeMveliso

Amatyala okucubungula

Iimbonakalo

Intshayelelo yomatshini
Uthotho lwe-CV lweziko loomatshini oluyi-axis ezintlanu luneempawu zokuqina okuphezulu, ukuchaneka okuphezulu kunye nokusebenza kakuhle koomatshini. Ikholamu isebenzisa uyilo lwe-herringbone olunobubanzi obukhulu, olunokuphucula kakhulu amandla okugoba kunye nokujika kwekholamu; ibhentshi yokusebenzela isebenzisa ububanzi obufanelekileyo beslayida kwaye icinywe umphezulu, ukuze amandla ebhentshi yokusebenzela afane kwaye ubunzima buphuculwe; ibhedi isebenzisa icandelo elinqamlezileyo le-trapezoidal, elinciphisayo. Iziko lomxhuzulane liphucula amandla okujika; umatshini wonke usebenzisa uhlalutyo lwezinto ezilinganiselweyo ukuyila icandelo ngalinye ukubonelela ngozinzo olupheleleyo.

Utshintsho olukhawulezayo olukhawulezileyo olune-axis ezintathu lunokufikelela kwi-48M/min, ixesha lokutshintsha isixhobo se-TT yi-2.5S kuphela, imagazini yesixhobo ilayishwe ngokupheleleyo kwi-24t. Iziko lomatshini we-CNC elithe nkqo eli-5 lifanelekile kwiimodeli ezahlukeneyo ze-2D kunye ne-3D concave-convex ezineemilo ezinzima kunye nemingxuma enzima kunye nomphezulu. Ikwafanelekile ekugayweni, ekubholeni, ekwandiseni, ekubhobheni, ekutsaleni nakwezinye iinkqubo zokucubungula zifanelekile ngakumbi kwiibhetshi ezincinci neziphakathi zokucubungula kunye nemveliso eyahlukeneyo, kwaye zingasetyenziswa nakwimigca ezenzekelayo yokuvelisa ngobuninzi.
Umboniso wemizobo oguqukayo wendlela yesixhobo, umboniso wesilumkiso okrelekrele, ukuzixilonga kunye neminye imisebenzi yenza ukusetyenziswa nokugcinwa kwesixhobo somatshini we-CNC kube lula kwaye kukhawuleze; Umthamo wokufunda unyuswa uye kwimigca engama-3000/isekondi, nto leyo eyenza kube lula ukusasazwa ngokukhawuleza nangokufanelekileyo kunye nokusetyenzwa kwi-intanethi kweenkqubo ezinomthamo omkhulu.

I-RTCP (i-Rotation Tool center Point) yeziko loomatshini be-CNC eline-axis ezintlanu ngumsebenzi wolawulo lwe-tool tip point. Emva kokuvula umsebenzi we-RTCP, umlawuli uya kutshintsha ukusuka ekulawuleni ubuso bokugqibela bomphathi wesixhobo ukuya ekulawuleni i-tool tip point. I-tool tip elandelayo inokubuyisela ulungelelwano olubangelwa yi-rotary axis. Impazamo yokuthintela ukungqubana kweSixhobo. Kwi-point A ye-workpiece, umgca ophakathi we-tool axis utshintsha ngokuthe ngqo ukusuka kwindawo ethe tye ukuya kwindawo ethe nkqo. Ukuba i-linear impazamo ayilungiswanga, i-tool tip iya kuphambuka kwi-point A okanye ingene nakwi-workpiece, nto leyo ebangela ingozi enkulu. Ngenxa yokuba intshukumo eqhubekayo ye-swing axis kunye ne-rotary axis ibangela utshintsho kwindawo ye-point A, indawo ye-tool tip yokuqala kwiprogram kufuneka ilungiswe ukuqinisekisa ukuba ii-coordinates ze-tool tip position zihlala zingatshintshi xa kuthelekiswa ne-point A, ngokungathi i-tool tip ihamba ne-point A., le yi-Tool tip elandelayo.

Lo msebenzi unamanqanaba angama-0 ukuya kuma-9, inqanaba lesi-9 lelona lichanekileyo, ngelixa inqanaba loku-1 ukuya kwelesi-8 lihlawula impazamo yokubuyela umva kwe-servo, kwaye linika indlela yokucubungula ubuthambileyo obufanelekileyo.

Ukucubungula okunemilinganiselo emithathu ngesantya esiphezulu nangokuchaneka okuphezulu

I-spindle yesantya esiphezulu, ulawulo lwe-3D arc machining lunokufunda kwangaphambili ii-2000blocks kunye nokulungiswa kwendlela egudileyo yoomatshini be-machining besantya esiphezulu kunye nobuchanekileyo.

Ulwakhiwo oluQinisekileyo oluPhezulu

Phucula indlela yolwakhiwo kwaye uphucule ulwabiwo ukuze uphucule ukuqina komatshini. Imilo yesixhobo somatshini kunye nekholamu kunye nokulungiswa kolwabiwo zezona mpawu zifanelekileyo ngohlalutyo lwe-CAE. Iindlela ezahlukeneyo eziphuculweyo ezingabonakaliyo ngaphandle zibonisa amandla okusika azinzileyo angenakubonwa yisantya se-spindle somatshini wokusila othe nkqo we-CNC.

Iinkcukacha zobugcisa

Into

iyunithi

I-CV200

I-CV300

I-CV500

Uhambo

 

 

 

Uhambo lwe-axis ye-X/Y/Z

mm

500×400×330

700*600*500

700×600×500

Umgama ukusuka kubuso besiphelo se-spindle ukuya kumphezulu wetafile yokusebenza

mm

100-430

150-650

130-630

Umgama ukusuka kwiziko le-spindle ukuya kumphezulu wesitimela sesikhokelo sekholamu

mm

412

628

628

Umgama ophezulu phakathi kweziko le-spindle le-A-axis 90° kunye nomphezulu wediski ye-C-axis

mm

235

360

310

Ukutya okuzii-axis ezi-3

 

Ukufuduka ngokukhawuleza kwe-axis ye-X/Y/Z

m/ngomzuzu

48/48/48

48/48/48

36/36/36

Ukunciphisa izinga lokutya

mm/ngomzuzu

1-24000

1-24000

1-24000

I-Spindle

 

 

 

 

Iinkcukacha zespindle (ububanzi bofakelo/imo yokudlulisela)

mm

95/ngqo

140/Ngqo

140/Ngqo

I-spindle taper

mm

BT30

BT40

BT40

Isantya se-spindle

r/min

12000

12000

12000

Amandla enjini yespindle (eqhubekayo/S3 25%)

kW

8.2/12

15/22.5

15/22.5

I-Spindle Motor Torque (Eqhubekayo/S3 25%)

Nm

26/38

47.8/71.7

47.8/71.7

Imagazini yezixhobo

 

 

 

 

Ubungakanani bemagazini

T

21T

24T

24T

Ixesha lokutshintsha isixhobo (TT)

s

2.5

4

4

Ububanzi besixhobo (isixhobo esipheleleyo/isixhobo esingenanto)

mm

80

70/120

70/120

Ubude besixhobo esiphezulu

mm

250

300

300

Ubunzima obukhulu besixhobo

kg

3

8

8

Isikhokelo

 

 

Isikhokelo se-X-axis (ubungakanani/inani lezilayida)

mm

30/2

Irola engama-35/2

Irola eyi-45/2

Isikhokelo se-Y-axis (ubukhulu/ubungakanani bezilayida)

 

30/2

Irola engama-35/2

Irola eyi-45/2

Isikhokelo se-Z-axis (ubukhulu/ubungakanani bezilayida)

 

30/2

Irola engama-35/2

Irola eyi-45/2

 

Isikrufu

 

 

Isikrufu se-X-axis

 

Φ28×16

Φ40×16

Φ40×16

Isikrufu se-Y-axis

 

Φ28×16

Φ40×16

Φ40×16

Isikrufu se-axis Z

 

Φ32×16

Φ40×16

Φ40×16

Ukuchaneka

 

Ukuchaneka kokubeka indawo

mm

± 0.005/300

± 0.005/300

± 0.005/300

Ukuphindaphinda

mm

± 0.003/300

± 0.003/300

± 0.003/300

I-axis ezi-5

 

 

 

 

 

Indlela yokuqhuba ejikajikayo

 

Umama ngqo

Ikhamera ejikelezayo

ikhamera ejikelezayo

Ububanzi be-Turntable

mm

Φ200

Φ300*250

φ500*400

Ubunzima bomthwalo obuvumelekileyo be-turntable (ethe tye/etyekele)

kg

40/20

100/70

200

Isantya esiphezulu se-A/C-axis

i-rpm

100/230

60/60

60/60

Ukubeka/ukuphinda-phinda i-A-axis

umzuzwana we-arc

10/6

15/10

15/10

Ukubeka/ukuphinda indawo kwi-C-axis

umzuzwana we-arc

8/4

15/10

15/10

Ukuthambisa

 

Umthamo weyunithi yokuthambisa

L

1.8

1.8

1.8

Uhlobo lokwahlula ioyile

 

umthamo

Ukuthambisa ngegrisi

umthamo

Ezinye

 

 

 

 

Imfuno yomoya

kg/c㎡

≥6

≥6

≥6

Ukuhamba komthombo womoya

mm3/umzuzu

≥0.2

≥0.4

≥0.4

umthamo webhetri

I-KVA

10

22.5

26

Ubunzima bomatshini (Bubanzi)

t

2.9

7

8

Ubukhulu boomatshini (L×W×H)

mm

1554×2346×2768

2248*2884*2860

2610×2884×3303

Umzekelo Wokucubungula

1. Ishishini leeMoto

Ishishini leeMoto

2. Umatshini wokuchaneka

Izixhobo ezichanekileyo

3. Ishishini lezomkhosi

Ishishini lezomkhosi

  • Ngaphambili:
  • Okulandelayo:

  • Intshayelelo yomatshini
    Uthotho lwe-CV lweziko loomatshini oluyi-axis ezintlanu luneempawu zokuqina okuphezulu, ukuchaneka okuphezulu kunye nokusebenza kakuhle koomatshini. Ikholamu isebenzisa uyilo lwe-herringbone olunobubanzi obukhulu, olunokuphucula kakhulu amandla okugoba kunye nokujika kwekholamu; ibhentshi yokusebenzela isebenzisa ububanzi obufanelekileyo beslayida kwaye icinywe umphezulu, ukuze amandla ebhentshi yokusebenzela afane kwaye ubunzima buphuculwe; ibhedi isebenzisa icandelo elinqamlezileyo le-trapezoidal, elinciphisayo. Iziko lomxhuzulane liphucula amandla okujika; umatshini wonke usebenzisa uhlalutyo lwezinto ezilinganiselweyo ukuyila icandelo ngalinye ukubonelela ngozinzo olupheleleyo.

    Utshintsho olukhawulezayo olukhawulezileyo olune-axis ezintathu lunokufikelela kwi-48M/min, ixesha lokutshintsha isixhobo se-TT yi-2.5S kuphela, imagazini yesixhobo ilayishwe ngokupheleleyo kwi-24t. Ifanelekile kwiimodeli ezahlukeneyo ze-2D kunye ne-3D concave-convex ezineemilo ezintsonkothileyo kunye nemingxuma enzima kunye nomphezulu. Ikwafanelekile ekugayweni, ekubholeni, ekwandiseni, ekubhobhiseni, ekutsaleni nakwezinye iinkqubo zokucubungula zifanelekile ngakumbi kwiibhetshi ezincinci neziphakathi zokucubungula kunye nemveliso eyahlukeneyo, kwaye ingasetyenziswa nakwimigca ezenzekelayo yokuvelisa ngobuninzi.
    Umboniso wemizobo oguqukayo wendlela yesixhobo, umboniso wesilumkiso okrelekrele, ukuzixilonga kunye neminye imisebenzi yenza ukusetyenziswa nokugcinwa kwesixhobo somatshini kube lula kwaye kukhawuleze; Umthamo wokufunda unyuswa uye kwimigca engama-3000/isekondi, nto leyo eyenza kube lula ukusasazwa ngokukhawuleza nangokufanelekileyo kunye nokusetyenzwa kwi-intanethi kweenkqubo ezinkulu.

    I-RTCP (iRotation Tool center Point) yeziko loomatshini eline-axis ezintlanu ngumsebenzi wolawulo lwenqaku lesixhobo. Emva kokuvula umsebenzi we-RTCP, umlawuli uya kutshintsha ukusuka ekulawuleni ubuso bokugqibela bomphathi wesixhobo ukuya ekulawuleni iphuzu lenqaku lesixhobo. Ukulandela inqaku lesixhobo kunokubuyisela ulungelelwano olubangelwa yi-rotary axis. Impazamo yokuthintela ukungqubana kwesixhobo. Kwinqaku A lomsebenzi, umgca ophakathi we-axis yesixhobo utshintsha ngokuthe ngqo ukusuka kwindawo ethe tye ukuya kwindawo ethe nkqo. Ukuba impazamo yomgca ayilungiswanga, inqaku lesixhobo liya kuphambuka kwinqaku A okanye lingene nakwi-workpiece, nto leyo ebangela ingozi enkulu. Ngenxa yokuba intshukumo eqhubekayo ye-swing axis kunye ne-rotary axis ibangela utshintsho kwindawo yenqaku A, indawo yenqaku lesixhobo sokuqala kwiprogram kufuneka ilungiswe ukuqinisekisa ukuba ii-coordinates zesikhundla senqaku lesixhobo zihlala zingatshintshi xa kuthelekiswa nenqaku A, ngokungathi inqaku lesixhobo lihamba nenqaku A. , le yincopho yesixhobo esilandelayo.

    Lo msebenzi unamanqanaba angama-0 ukuya kuma-9, inqanaba lesi-9 lelona lichanekileyo, ngelixa inqanaba loku-1 ukuya kwelesi-8 lihlawula impazamo yokubuyela umva kwe-servo, kwaye linika indlela yokucubungula ubuthambileyo obufanelekileyo.

    Ukucubungula okunemilinganiselo emithathu ngesantya esiphezulu nangokuchaneka okuphezulu

    I-spindle yesantya esiphezulu, ulawulo lwe-3D arc machining lunokufunda kwangaphambili ii-2000blocks kunye nokulungiswa kwendlela egudileyo yoomatshini be-machining besantya esiphezulu kunye nobuchanekileyo.

    Ulwakhiwo oluQinisekileyo oluPhezulu

    Phucula indlela yolwakhiwo kwaye uphucule indlela yokwabiwa ukuze uphucule ukuqina komatshini. Imilo yesixhobo somatshini kunye nekholamu kunye nokulungiswa kwendlela yokwabiwa zezona zimo zifanelekileyo ngohlalutyo lwe-CAE. Iindlela ezahlukeneyo eziphuculweyo ezingabonakaliyo ngaphandle zibonisa amandla okusika azinzileyo angenakubonwa yisantya se-spindle.

    Into

    iyunithi

    I-CV200

    I-CV300

    I-CV500

    Uhambo

    Uhambo lwe-axis ye-X/Y/Z

    mm

    500×400×330

    700*600*500

    700×600×500

    Umgama ukusuka kubuso besiphelo se-spindle ukuya kumphezulu wetafile yokusebenza

    mm

    100-430

    150-650

    130-630

    Umgama ukusuka kwiziko le-spindle ukuya kumphezulu wesitimela sesikhokelo sekholamu

    mm

    412

    628

    628

    Umgama ophezulu phakathi kweziko le-spindle le-A-axis 90° kunye nomphezulu wediski ye-C-axis

    mm

    235

    360

    310

    Ukutya okuzii-axis ezi-3

    Ukufuduka ngokukhawuleza kwe-axis ye-X/Y/Z

    m/ngomzuzu

    48/48/48

    48/48/48

    36/36/36

    Ukunciphisa izinga lokutya

    mm/ngomzuzu

    1-24000

    1-24000

    1-24000

    I-Spindle

    Iinkcukacha zespindle (ububanzi bofakelo/imo yokudlulisela)

    mm

    95/ngqo

    140/Ngqo

    140/Ngqo

    I-spindle taper

    mm

    BT30

    BT40

    BT40

    Isantya se-spindle

    r/min

    12000

    12000

    12000

    Amandla enjini yespindle (eqhubekayo/S3 25%)

    kW

    8.2/12

    15/22.5

    15/22.5

    I-Spindle Motor Torque (Eqhubekayo/S3 25%)

    Nm

    26/38

    47.8/71.7

    47.8/71.7

    Imagazini yezixhobo

    Ubungakanani bemagazini

    T

    21T

    24T

    24T

    Ixesha lokutshintsha isixhobo (TT)

    s

    2.5

    4

    4

    Ububanzi besixhobo (isixhobo esipheleleyo/isixhobo esingenanto)

    mm

    80

    70/120

    70/120

    Ubude besixhobo esiphezulu

    mm

    250

    300

    300

    Ubunzima obukhulu besixhobo

    kg

    3

    8

    8

    Isikhokelo

    Isikhokelo se-X-axis (ubungakanani/inani lezilayida)

    mm

    30/2

    Irola engama-35/2

    Irola eyi-45/2

    Isikhokelo se-Y-axis (ubukhulu/ubungakanani bezilayida)

    30/2

    Irola engama-35/2

    Irola eyi-45/2

    Isikhokelo se-Z-axis (ubukhulu/ubungakanani bezilayida)

    30/2

    Irola engama-35/2

    Irola eyi-45/2

    Isikrufu

    Isikrufu se-X-axis

    Φ28×16

    Φ40×16

    Φ40×16

    Isikrufu se-Y-axis

    Φ28×16

    Φ40×16

    Φ40×16

    Isikrufu se-axis Z

    Φ32×16

    Φ40×16

    Φ40×16

    Ukuchaneka

    Ukuchaneka kokubeka indawo

    mm

    ± 0.005/300

    ± 0.005/300

    ± 0.005/300

    Ukuphindaphinda

    mm

    ± 0.003/300

    ± 0.003/300

    ± 0.003/300

    I-axis ezi-5

    Indlela yokuqhuba ejikajikayo

    Umama ngqo

    Ikhamera ejikelezayo

    ikhamera ejikelezayo

    Ububanzi be-Turntable

    mm

    Φ200

    Φ300*250

    φ500*400

    Ubunzima bomthwalo obuvumelekileyo be-turntable (ethe tye/etyekele)

    kg

    40/20

    100/70

    200

    Isantya esiphezulu se-A/C-axis

    i-rpm

    100/230

    60/60

    60/60

    Ukubeka/ukuphinda-phinda i-A-axis

    umzuzwana we-arc

    10/6

    15/10

    15/10

    Ukubeka/ukuphinda indawo kwi-C-axis

    umzuzwana we-arc

    8/4

    15/10

    15/10

    Ukuthambisa

    Umthamo weyunithi yokuthambisa

    L

    1.8

    1.8

    1.8

    Uhlobo lokwahlula ioyile

    umthamo

    Ukuthambisa ngegrisi

    umthamo

    Ezinye

    Imfuno yomoya

    kg/c㎡

    ≥6

    ≥6

    ≥6

    Ukuhamba komthombo womoya

    mm3/umzuzu

    ≥0.2

    ≥0.4

    ≥0.4

    umthamo webhetri

    I-KVA

    10

    22.5

    26

    Ubunzima bomatshini (Bubanzi)

    t

    2.9

    7

    8

    Ubukhulu boomatshini (L×W×H)

    mm

    1554×2346×2768

    2248*2884*2860

    2610×2884×3303

    e86d50d89fa06f4ecd678a89aef9a420

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