Uthotho lweCV lweZiko leMishini eliNgqingqileyo le-5-Axis
Iimbonakalo
Intshayelelo yomatshini
Uthotho lwe-CV lweziko loomatshini oluyi-axis ezintlanu luneempawu zokuqina okuphezulu, ukuchaneka okuphezulu kunye nokusebenza kakuhle koomatshini. Ikholamu isebenzisa uyilo lwe-herringbone olunobubanzi obukhulu, olunokuphucula kakhulu amandla okugoba kunye nokujika kwekholamu; ibhentshi yokusebenzela isebenzisa ububanzi obufanelekileyo beslayida kwaye icinywe umphezulu, ukuze amandla ebhentshi yokusebenzela afane kwaye ubunzima buphuculwe; ibhedi isebenzisa icandelo elinqamlezileyo le-trapezoidal, elinciphisayo. Iziko lomxhuzulane liphucula amandla okujika; umatshini wonke usebenzisa uhlalutyo lwezinto ezilinganiselweyo ukuyila icandelo ngalinye ukubonelela ngozinzo olupheleleyo.
Utshintsho olukhawulezayo olukhawulezileyo olune-axis ezintathu lunokufikelela kwi-48M/min, ixesha lokutshintsha isixhobo se-TT yi-2.5S kuphela, imagazini yesixhobo ilayishwe ngokupheleleyo kwi-24t. Iziko lomatshini we-CNC elithe nkqo eli-5 lifanelekile kwiimodeli ezahlukeneyo ze-2D kunye ne-3D concave-convex ezineemilo ezinzima kunye nemingxuma enzima kunye nomphezulu. Ikwafanelekile ekugayweni, ekubholeni, ekwandiseni, ekubhobheni, ekutsaleni nakwezinye iinkqubo zokucubungula zifanelekile ngakumbi kwiibhetshi ezincinci neziphakathi zokucubungula kunye nemveliso eyahlukeneyo, kwaye zingasetyenziswa nakwimigca ezenzekelayo yokuvelisa ngobuninzi.
Umboniso wemizobo oguqukayo wendlela yesixhobo, umboniso wesilumkiso okrelekrele, ukuzixilonga kunye neminye imisebenzi yenza ukusetyenziswa nokugcinwa kwesixhobo somatshini we-CNC kube lula kwaye kukhawuleze; Umthamo wokufunda unyuswa uye kwimigca engama-3000/isekondi, nto leyo eyenza kube lula ukusasazwa ngokukhawuleza nangokufanelekileyo kunye nokusetyenzwa kwi-intanethi kweenkqubo ezinomthamo omkhulu.
I-RTCP (i-Rotation Tool center Point) yeziko loomatshini be-CNC eline-axis ezintlanu ngumsebenzi wolawulo lwe-tool tip point. Emva kokuvula umsebenzi we-RTCP, umlawuli uya kutshintsha ukusuka ekulawuleni ubuso bokugqibela bomphathi wesixhobo ukuya ekulawuleni i-tool tip point. I-tool tip elandelayo inokubuyisela ulungelelwano olubangelwa yi-rotary axis. Impazamo yokuthintela ukungqubana kweSixhobo. Kwi-point A ye-workpiece, umgca ophakathi we-tool axis utshintsha ngokuthe ngqo ukusuka kwindawo ethe tye ukuya kwindawo ethe nkqo. Ukuba i-linear impazamo ayilungiswanga, i-tool tip iya kuphambuka kwi-point A okanye ingene nakwi-workpiece, nto leyo ebangela ingozi enkulu. Ngenxa yokuba intshukumo eqhubekayo ye-swing axis kunye ne-rotary axis ibangela utshintsho kwindawo ye-point A, indawo ye-tool tip yokuqala kwiprogram kufuneka ilungiswe ukuqinisekisa ukuba ii-coordinates ze-tool tip position zihlala zingatshintshi xa kuthelekiswa ne-point A, ngokungathi i-tool tip ihamba ne-point A., le yi-Tool tip elandelayo.
Lo msebenzi unamanqanaba angama-0 ukuya kuma-9, inqanaba lesi-9 lelona lichanekileyo, ngelixa inqanaba loku-1 ukuya kwelesi-8 lihlawula impazamo yokubuyela umva kwe-servo, kwaye linika indlela yokucubungula ubuthambileyo obufanelekileyo.
Ukucubungula okunemilinganiselo emithathu ngesantya esiphezulu nangokuchaneka okuphezulu
I-spindle yesantya esiphezulu, ulawulo lwe-3D arc machining lunokufunda kwangaphambili ii-2000blocks kunye nokulungiswa kwendlela egudileyo yoomatshini be-machining besantya esiphezulu kunye nobuchanekileyo.
Ulwakhiwo oluQinisekileyo oluPhezulu
Phucula indlela yolwakhiwo kwaye uphucule ulwabiwo ukuze uphucule ukuqina komatshini. Imilo yesixhobo somatshini kunye nekholamu kunye nokulungiswa kolwabiwo zezona mpawu zifanelekileyo ngohlalutyo lwe-CAE. Iindlela ezahlukeneyo eziphuculweyo ezingabonakaliyo ngaphandle zibonisa amandla okusika azinzileyo angenakubonwa yisantya se-spindle somatshini wokusila othe nkqo we-CNC.
Iinkcukacha zobugcisa
| Into | iyunithi | I-CV200 | I-CV300 | I-CV500 | |
| Uhambo
| Uhambo lwe-axis ye-X/Y/Z | mm | 500×400×330 | 700*600*500 | 700×600×500 |
| Umgama ukusuka kubuso besiphelo se-spindle ukuya kumphezulu wetafile yokusebenza | mm | 100-430 | 150-650 | 130-630 | |
| Umgama ukusuka kwiziko le-spindle ukuya kumphezulu wesitimela sesikhokelo sekholamu | mm | 412 | 628 | 628 | |
| Umgama ophezulu phakathi kweziko le-spindle le-A-axis 90° kunye nomphezulu wediski ye-C-axis | mm | 235 | 360 | 310 | |
| Ukutya okuzii-axis ezi-3
| Ukufuduka ngokukhawuleza kwe-axis ye-X/Y/Z | m/ngomzuzu | 48/48/48 | 48/48/48 | 36/36/36 |
| Ukunciphisa izinga lokutya | mm/ngomzuzu | 1-24000 | 1-24000 | 1-24000 | |
| I-Spindle
| Iinkcukacha zespindle (ububanzi bofakelo/imo yokudlulisela) | mm | 95/ngqo | 140/Ngqo | 140/Ngqo |
| I-spindle taper | mm | BT30 | BT40 | BT40 | |
| Isantya se-spindle | r/min | 12000 | 12000 | 12000 | |
| Amandla enjini yespindle (eqhubekayo/S3 25%) | kW | 8.2/12 | 15/22.5 | 15/22.5 | |
| I-Spindle Motor Torque (Eqhubekayo/S3 25%) | Nm | 26/38 | 47.8/71.7 | 47.8/71.7 | |
| Imagazini yezixhobo
| Ubungakanani bemagazini | T | 21T | 24T | 24T |
| Ixesha lokutshintsha isixhobo (TT) | s | 2.5 | 4 | 4 | |
| Ububanzi besixhobo (isixhobo esipheleleyo/isixhobo esingenanto) | mm | 80 | 70/120 | 70/120 | |
| Ubude besixhobo esiphezulu | mm | 250 | 300 | 300 | |
| Ubunzima obukhulu besixhobo | kg | 3 | 8 | 8 | |
| Isikhokelo
| Isikhokelo se-X-axis (ubungakanani/inani lezilayida) | mm | 30/2 | Irola engama-35/2 | Irola eyi-45/2 |
| Isikhokelo se-Y-axis (ubukhulu/ubungakanani bezilayida) |
| 30/2 | Irola engama-35/2 | Irola eyi-45/2 | |
| Isikhokelo se-Z-axis (ubukhulu/ubungakanani bezilayida) |
| 30/2 | Irola engama-35/2 | Irola eyi-45/2 | |
|
Isikrufu
| Isikrufu se-X-axis |
| Φ28×16 | Φ40×16 | Φ40×16 |
| Isikrufu se-Y-axis |
| Φ28×16 | Φ40×16 | Φ40×16 | |
| Isikrufu se-axis Z |
| Φ32×16 | Φ40×16 | Φ40×16 | |
| Ukuchaneka
| Ukuchaneka kokubeka indawo | mm | ± 0.005/300 | ± 0.005/300 | ± 0.005/300 |
| Ukuphindaphinda | mm | ± 0.003/300 | ± 0.003/300 | ± 0.003/300 | |
| I-axis ezi-5
| Indlela yokuqhuba ejikajikayo |
| Umama ngqo | Ikhamera ejikelezayo | ikhamera ejikelezayo |
| Ububanzi be-Turntable | mm | Φ200 | Φ300*250 | φ500*400 | |
| Ubunzima bomthwalo obuvumelekileyo be-turntable (ethe tye/etyekele) | kg | 40/20 | 100/70 | 200 | |
| Isantya esiphezulu se-A/C-axis | i-rpm | 100/230 | 60/60 | 60/60 | |
| Ukubeka/ukuphinda-phinda i-A-axis | umzuzwana we-arc | 10/6 | 15/10 | 15/10 | |
| Ukubeka/ukuphinda indawo kwi-C-axis | umzuzwana we-arc | 8/4 | 15/10 | 15/10 | |
| Ukuthambisa
| Umthamo weyunithi yokuthambisa | L | 1.8 | 1.8 | 1.8 |
| Uhlobo lokwahlula ioyile |
| umthamo | Ukuthambisa ngegrisi | umthamo | |
| Ezinye
| Imfuno yomoya | kg/c㎡ | ≥6 | ≥6 | ≥6 |
| Ukuhamba komthombo womoya | mm3/umzuzu | ≥0.2 | ≥0.4 | ≥0.4 | |
| umthamo webhetri | I-KVA | 10 | 22.5 | 26 | |
| Ubunzima bomatshini (Bubanzi) | t | 2.9 | 7 | 8 | |
| Ubukhulu boomatshini (L×W×H) | mm | 1554×2346×2768 | 2248*2884*2860 | 2610×2884×3303 | |
Umzekelo Wokucubungula
1. Ishishini leeMoto
2. Umatshini wokuchaneka
3. Ishishini lezomkhosi
Intshayelelo yomatshini
Uthotho lwe-CV lweziko loomatshini oluyi-axis ezintlanu luneempawu zokuqina okuphezulu, ukuchaneka okuphezulu kunye nokusebenza kakuhle koomatshini. Ikholamu isebenzisa uyilo lwe-herringbone olunobubanzi obukhulu, olunokuphucula kakhulu amandla okugoba kunye nokujika kwekholamu; ibhentshi yokusebenzela isebenzisa ububanzi obufanelekileyo beslayida kwaye icinywe umphezulu, ukuze amandla ebhentshi yokusebenzela afane kwaye ubunzima buphuculwe; ibhedi isebenzisa icandelo elinqamlezileyo le-trapezoidal, elinciphisayo. Iziko lomxhuzulane liphucula amandla okujika; umatshini wonke usebenzisa uhlalutyo lwezinto ezilinganiselweyo ukuyila icandelo ngalinye ukubonelela ngozinzo olupheleleyo.
Utshintsho olukhawulezayo olukhawulezileyo olune-axis ezintathu lunokufikelela kwi-48M/min, ixesha lokutshintsha isixhobo se-TT yi-2.5S kuphela, imagazini yesixhobo ilayishwe ngokupheleleyo kwi-24t. Ifanelekile kwiimodeli ezahlukeneyo ze-2D kunye ne-3D concave-convex ezineemilo ezintsonkothileyo kunye nemingxuma enzima kunye nomphezulu. Ikwafanelekile ekugayweni, ekubholeni, ekwandiseni, ekubhobhiseni, ekutsaleni nakwezinye iinkqubo zokucubungula zifanelekile ngakumbi kwiibhetshi ezincinci neziphakathi zokucubungula kunye nemveliso eyahlukeneyo, kwaye ingasetyenziswa nakwimigca ezenzekelayo yokuvelisa ngobuninzi.
Umboniso wemizobo oguqukayo wendlela yesixhobo, umboniso wesilumkiso okrelekrele, ukuzixilonga kunye neminye imisebenzi yenza ukusetyenziswa nokugcinwa kwesixhobo somatshini kube lula kwaye kukhawuleze; Umthamo wokufunda unyuswa uye kwimigca engama-3000/isekondi, nto leyo eyenza kube lula ukusasazwa ngokukhawuleza nangokufanelekileyo kunye nokusetyenzwa kwi-intanethi kweenkqubo ezinkulu.
I-RTCP (iRotation Tool center Point) yeziko loomatshini eline-axis ezintlanu ngumsebenzi wolawulo lwenqaku lesixhobo. Emva kokuvula umsebenzi we-RTCP, umlawuli uya kutshintsha ukusuka ekulawuleni ubuso bokugqibela bomphathi wesixhobo ukuya ekulawuleni iphuzu lenqaku lesixhobo. Ukulandela inqaku lesixhobo kunokubuyisela ulungelelwano olubangelwa yi-rotary axis. Impazamo yokuthintela ukungqubana kwesixhobo. Kwinqaku A lomsebenzi, umgca ophakathi we-axis yesixhobo utshintsha ngokuthe ngqo ukusuka kwindawo ethe tye ukuya kwindawo ethe nkqo. Ukuba impazamo yomgca ayilungiswanga, inqaku lesixhobo liya kuphambuka kwinqaku A okanye lingene nakwi-workpiece, nto leyo ebangela ingozi enkulu. Ngenxa yokuba intshukumo eqhubekayo ye-swing axis kunye ne-rotary axis ibangela utshintsho kwindawo yenqaku A, indawo yenqaku lesixhobo sokuqala kwiprogram kufuneka ilungiswe ukuqinisekisa ukuba ii-coordinates zesikhundla senqaku lesixhobo zihlala zingatshintshi xa kuthelekiswa nenqaku A, ngokungathi inqaku lesixhobo lihamba nenqaku A. , le yincopho yesixhobo esilandelayo.
Lo msebenzi unamanqanaba angama-0 ukuya kuma-9, inqanaba lesi-9 lelona lichanekileyo, ngelixa inqanaba loku-1 ukuya kwelesi-8 lihlawula impazamo yokubuyela umva kwe-servo, kwaye linika indlela yokucubungula ubuthambileyo obufanelekileyo.
Ukucubungula okunemilinganiselo emithathu ngesantya esiphezulu nangokuchaneka okuphezulu
I-spindle yesantya esiphezulu, ulawulo lwe-3D arc machining lunokufunda kwangaphambili ii-2000blocks kunye nokulungiswa kwendlela egudileyo yoomatshini be-machining besantya esiphezulu kunye nobuchanekileyo.
Ulwakhiwo oluQinisekileyo oluPhezulu
Phucula indlela yolwakhiwo kwaye uphucule indlela yokwabiwa ukuze uphucule ukuqina komatshini. Imilo yesixhobo somatshini kunye nekholamu kunye nokulungiswa kwendlela yokwabiwa zezona zimo zifanelekileyo ngohlalutyo lwe-CAE. Iindlela ezahlukeneyo eziphuculweyo ezingabonakaliyo ngaphandle zibonisa amandla okusika azinzileyo angenakubonwa yisantya se-spindle.
| Into | iyunithi | I-CV200 | I-CV300 | I-CV500 | |
| Uhambo
| Uhambo lwe-axis ye-X/Y/Z | mm | 500×400×330 | 700*600*500 | 700×600×500 |
| Umgama ukusuka kubuso besiphelo se-spindle ukuya kumphezulu wetafile yokusebenza | mm | 100-430 | 150-650 | 130-630 | |
| Umgama ukusuka kwiziko le-spindle ukuya kumphezulu wesitimela sesikhokelo sekholamu | mm | 412 | 628 | 628 | |
| Umgama ophezulu phakathi kweziko le-spindle le-A-axis 90° kunye nomphezulu wediski ye-C-axis | mm | 235 | 360 | 310 | |
| Ukutya okuzii-axis ezi-3
| Ukufuduka ngokukhawuleza kwe-axis ye-X/Y/Z | m/ngomzuzu | 48/48/48 | 48/48/48 | 36/36/36 |
| Ukunciphisa izinga lokutya | mm/ngomzuzu | 1-24000 | 1-24000 | 1-24000 | |
| I-Spindle
| Iinkcukacha zespindle (ububanzi bofakelo/imo yokudlulisela) | mm | 95/ngqo | 140/Ngqo | 140/Ngqo |
| I-spindle taper | mm | BT30 | BT40 | BT40 | |
| Isantya se-spindle | r/min | 12000 | 12000 | 12000 | |
| Amandla enjini yespindle (eqhubekayo/S3 25%) | kW | 8.2/12 | 15/22.5 | 15/22.5 | |
| I-Spindle Motor Torque (Eqhubekayo/S3 25%) | Nm | 26/38 | 47.8/71.7 | 47.8/71.7 | |
| Imagazini yezixhobo
| Ubungakanani bemagazini | T | 21T | 24T | 24T |
| Ixesha lokutshintsha isixhobo (TT) | s | 2.5 | 4 | 4 | |
| Ububanzi besixhobo (isixhobo esipheleleyo/isixhobo esingenanto) | mm | 80 | 70/120 | 70/120 | |
| Ubude besixhobo esiphezulu | mm | 250 | 300 | 300 | |
| Ubunzima obukhulu besixhobo | kg | 3 | 8 | 8 | |
| Isikhokelo
| Isikhokelo se-X-axis (ubungakanani/inani lezilayida) | mm | 30/2 | Irola engama-35/2 | Irola eyi-45/2 |
| Isikhokelo se-Y-axis (ubukhulu/ubungakanani bezilayida) | 30/2 | Irola engama-35/2 | Irola eyi-45/2 | ||
| Isikhokelo se-Z-axis (ubukhulu/ubungakanani bezilayida) | 30/2 | Irola engama-35/2 | Irola eyi-45/2 | ||
| Isikrufu | Isikrufu se-X-axis | Φ28×16 | Φ40×16 | Φ40×16 | |
| Isikrufu se-Y-axis | Φ28×16 | Φ40×16 | Φ40×16 | ||
| Isikrufu se-axis Z | Φ32×16 | Φ40×16 | Φ40×16 | ||
| Ukuchaneka
| Ukuchaneka kokubeka indawo | mm | ± 0.005/300 | ± 0.005/300 | ± 0.005/300 |
| Ukuphindaphinda | mm | ± 0.003/300 | ± 0.003/300 | ± 0.003/300 | |
| I-axis ezi-5
| Indlela yokuqhuba ejikajikayo | Umama ngqo | Ikhamera ejikelezayo | ikhamera ejikelezayo | |
| Ububanzi be-Turntable | mm | Φ200 | Φ300*250 | φ500*400 | |
| Ubunzima bomthwalo obuvumelekileyo be-turntable (ethe tye/etyekele) | kg | 40/20 | 100/70 | 200 | |
| Isantya esiphezulu se-A/C-axis | i-rpm | 100/230 | 60/60 | 60/60 | |
| Ukubeka/ukuphinda-phinda i-A-axis | umzuzwana we-arc | 10/6 | 15/10 | 15/10 | |
| Ukubeka/ukuphinda indawo kwi-C-axis | umzuzwana we-arc | 8/4 | 15/10 | 15/10 | |
| Ukuthambisa
| Umthamo weyunithi yokuthambisa | L | 1.8 | 1.8 | 1.8 |
| Uhlobo lokwahlula ioyile | umthamo | Ukuthambisa ngegrisi | umthamo | ||
| Ezinye
| Imfuno yomoya | kg/c㎡ | ≥6 | ≥6 | ≥6 |
| Ukuhamba komthombo womoya | mm3/umzuzu | ≥0.2 | ≥0.4 | ≥0.4 | |
| umthamo webhetri | I-KVA | 10 | 22.5 | 26 | |
| Ubunzima bomatshini (Bubanzi) | t | 2.9 | 7 | 8 | |
| Ubukhulu boomatshini (L×W×H) | mm | 1554×2346×2768 | 2248*2884*2860 | 2610×2884×3303 | |































