Umatshini wokusila odinisayo we-BOSM -5020-5Z ochaseneyo

Umatshini wokusila odinisayo we-BOSM -5020-5Z Umfanekiso obonisiweyo

Intshayelelo:

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

1Ukusetyenziswa kwezixhobo:

I-BOSM-5020-5Z CNC workbench yeselula enekholamu ezimbini ukusuka entloko ukuya entloko, umatshini wokubhoboza nokugaya ngumatshini okhethekileyo woomatshini bobunjineli, izinto zokusebenza ezilinganayo. Lo matshini uxhotyiswe ngebhentshi yomsebenzi ekhethekileyo eshukumayo kunye neeseti ezimbini zeenkunzi ezithe tye, ezinokufezekiswa ngokubhola, ukugoba, ukubhoboza kunye nokunye ukucutshungulwa kwento yokusebenza ngaphakathi koluhlu olusebenzayo lwestroke, into yokusebenza inokucutshungulwa endaweni ngexesha elinye (akukho mfuneko yokubopha okwesibini), isantya sokulayisha nokukhupha impahla ngokukhawuleza, isantya sokubeka indawo ngokukhawuleza, ukuchaneka okuphezulu kokucutshungulwa kunye nokusebenza kakuhle kokucutshungulwa.

2Ulwakhiwo lwezixhobo:

2.1. Izinto eziphambili zoMshini

Ibhedi, ibhentshi yokusebenzela, iikholamu zasekhohlo nasekunene, imiqadi, imiqadi yokudibanisa i-gantry, iisali, iinkunzi, njl.njl., zonke zenziwe nge-resin sand molding, i-grey iron 250 casting esemgangathweni ophezulu, ifakwe kwindawo eshushu yesanti → ukuguga ngokungcangcazela → ukufudumala kwesithando somlilo → ukufudumala Ukuguga → ukucima ngokungcangcazela → ukucima ngokungcangcazela → ukucima ngokungcangcazela → ukuguga ngokungcangcazela → ukuguga ngokungcangcazela → ukugqiba, ukususa ngokupheleleyo uxinzelelo olubi lwamalungu, kwaye ugcine ukusebenza kwamalungu kuzinzile. Ibhedi esisigxina, iikholamu zasekhohlo nasekunene, i-gantry, kunye nebhentshi yokusebenzela kuhamba; Umatshini une-milling, i-boring Cutting, i-drilling, i-countersinking, i-tapping kunye neminye imisebenzi, indlela yokupholisa isixhobo kukupholisa kwangaphandle, Umatshini unee-axes ezi-5 zokutya, ezinokufezekiswa ngonxibelelwano lwe-4-axis, i-5-axis single-action, iintloko zamandla ezi-2, i-Machine axial kunye ne-Power head iboniswe kumfanekiso ongezantsi.

2.2. Ulwakhiwo oluphambili lwenxalenye yesondlo sokuhambisa i-axial

2.2.1. I-X-axis: Itheyibhile yokusebenza ihambelana ecaleni kwendlela yokulawula yebhedi ezinzileyo.

Uthumelo lwe-X-axis: I-AC servo motor kunye ne-high-precision planetary reducer zisetyenziselwa ukuqhuba i-worktable ngokusebenzisa uthumelo lwe-ball screw ukuze kufezekiswe intshukumo yomgca we-X-axis.

Ifomu yesitimela sesikhokelo: beka iireyile ezimbini zesikhokelo ezichanekileyo ezichanekileyo ezichanekileyo

2.2.2.Y1 axis: Intloko yamandla kunye ne-ram zifakwe ngokuthe nkqo kwicala elingaphambili lekholamu, kwaye ziphinda-phinda ngasekhohlo nasekunene ecaleni kwendlela yokuqondisa ikholamu.

Uthumelo lwe-Y1-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola ukuqhuba isali ukuze ihambe, kwaye ifezekise intshukumo ethe tye ye-Y1-axis.

Ifomu yereli yesikhokelo: iziqwenga ezi-4 zereli zesikhokelo ezithe tyaba ezingama-45.

2.2.3.I-axis ye-Y2: I-ram yesibini yentloko yamandla ifakwe ngokuthe nkqo kwicala elingaphambili lekholamu, kwaye iphinda-phinda ngasekhohlo nasekunene ecaleni kwendlela yokuqondisa ikholamu.

Uthumelo lwe-Y2-axis: I-AC servo motor isetyenziselwa ukuqhuba isikrufu sebhola ukuqhuba intshukumo yesali ukuze kufezekiswe intshukumo ethe tye ye-Y1-axis.

Ifomu yesitimela sesikhokelo: iziqwenga ezi-4 zeendlela ezingama-45 zesikhokelo somgca

2.2.4. I-axis ye-Z1: Isihlalo esityibilikayo sentloko yamandla sifakwa ngokuthe nkqo kwicala elingaphambili lekholamu yasekunene, kwaye siphinda sinyuke size sihle ecaleni kwereyile yesikhokelo sekholamu.

Uthumelo lwe-Z1-axis: I-AC servo motor kunye ne-high-precision planetary reducer zisetyenziselwa ukuqhuba i-ram ukuba ihambe nge-screw yebhola ukuze ifezekise intshukumo ethe tye ye-Z1-axis.

Ifomu yesitimela sesikhokelo: Iireyile zesikhokelo ezi-2 65 zohlobo oluthe tye

I-axis ye-2.2.5.Z2: Isihlalo sesilayidi sentloko yamandla sifakwa ngokuthe nkqo kwicala elingaphambili lekholamu yasekunene, kwaye siphinda sinyuke size sihle ecaleni kwereyile yesikhokelo sekholamu.

Uthumelo lwe-Z1-axis: I-AC servo motor kunye ne-high-precision planetary reducer isetyenziselwa ukuqhuba i-ram ukuba ihambe nge-screw yebhola ukuze ifezekise intshukumo ethe tye ye-Z2-axis.

Ifomu yesitimela sesikhokelo: Iireyile zesikhokelo ezi-2 65 zohlobo oluthe tye

Ikholamu yokuphosa ye-HT250 esemgangathweni ophezulu, iziqwenga ezi-2 zeereli zesikhokelo ezizii-65 ezithwala ubunzima obukhulu

Intloko yamandla edinayo neyokugaya (kubandakanya intloko yamandla 1 kunye no-2) yi-compound square ram, kwaye indlela ehamba ngayo ikhokelwa zii-4 linear roller guide rails. I-drive isebenzisa i-AC servo motor ukuqhuba i-precision ball screw pair. Umatshini uxhotyiswe nge-nitrogen balance bar. , Yehlisa amandla okuthwala entloko yomatshini kwi-screw nakwi-servo motor. I-Z-axis motor inomsebenzi we-automatic brake. Kwimeko yokungasebenzi kombane, i-automatic brake iya kubamba i-motor shaft ngokuqinileyo ukuze ingakwazi ukujikeleza. Xa isebenza, xa i-drill bit ingachukumisi i-workpiece, iya kutya ngokukhawuleza; xa i-drill bit ichukumisa i-workpiece, iya kutshintshela ngokuzenzekelayo kwi-working feed. Xa i-drill bit ingena kwi-workpiece, iya kutshintshela ngokuzenzekelayo kwi-fast rewind; xa isiphelo se-drill bit sishiya i-workpiece size sifikelele kwindawo ebekiweyo, siya kutshintshela kwindawo elandelayo yomngxuma ukuze siphumeze ukujikeleza ngokuzenzekelayo. Kwaye sinokufezekisa imisebenzi yokubhola imingxunya engaboniyo, ukugaya, ukutshiza, ukuqhekeza iitship, ukususwa kweetship ngokuzenzekelayo, njl.njl., okuphucula imveliso yabasebenzi.

Intloko yamandla ye-500mm stroke compound square ram isebenzisa izikhokelo ezithe ngqo endaweni ye-inserts zendabuko ukuphucula kakhulu ukuchaneka kwesikhokelo ngelixa igcina ukuqina kwe-square ram.

2.3. Ukususa iitships kunye nokupholisa

Kukho ii-conveyor ze-chip ze-spiral kunye ne-flat chain ezifakwe kumacala omabini phantsi kwebhentshi yokusebenza, kwaye ii-chips zinokuthunyelwa ngokuzenzekelayo kwi-chip conveyor ekupheleni ngamanqanaba amabini e-spiral kunye nee-chain plates ukuze kufezekiswe imveliso ephucukileyo. Kukho ipompo yokupholisa kwi-coolant tank ye-chip conveyor, enokusetyenziselwa ukupholisa ngaphandle kwesixhobo ukuqinisekisa ukusebenza kunye nobomi benkonzo yesixhobo, kwaye i-coolant ingaphinda isetyenziswe.

3Inkqubo epheleleyo yolawulo lwamanani edijithali:

3.1. Ngomsebenzi wokuqhekeka kweetshiphusi, ixesha lokuqhekeka kweetshiphusi kunye nomjikelo wokuqhekeka kweetshiphusi zisetwa kwi-interface yomatshini womntu.

3.2. Ixhotyiswe ngomsebenzi wokuphakamisa izixhobo, umgama wokuphakamisa izixhobo ungamiselwa kwi-interface yomntu nomatshini. Xa umgama ufikelelwe, isixhobo siphakanyiswa ngokukhawuleza, emva koko iitships ziyalahlwa, size emva koko sithunyelwe ngokukhawuleza kumphezulu wokugrumba size siguqulwe ngokuzenzekelayo sibe ngumsebenzi.

3.3. Ibhokisi yokulawula ukusebenza eyintloko kunye neyunithi ephathwa ngesandla isebenzisa inkqubo yolawulo lwamanani kwaye ixhotyiswe nge-USB interface kunye ne-LCD liquid crystal display. Ukuze kube lula ukwenza ucwangciso, ukugcina, ukubonisa kunye nonxibelelwano, i-operation interface inemisebenzi efana ne-man-machine dialogue, i-error compensation, kunye ne-alamu ezenzekelayo.

3.4. Izixhobo zinomsebenzi wokujonga kwangaphambili nokujonga kwakhona indawo yomngxuma ngaphambi kokuba zisetyenzwe, kwaye ukusebenza kulula kakhulu.

4Ukuthambisa ngokuzenzekelayo

Iipayara zereli ezikhokelayo ezichanekileyo zomatshini, iipayara zebhola ezichanekileyo kunye nezinye iipayara zentshukumo ezichanekileyo zixhotyiswe ngeenkqubo zokuthambisa ezizenzekelayo. Ipompo yokuthambisa ezenzekelayo ikhupha ioyile yoxinzelelo, kwaye igumbi leoyile yokuthambisa elinomlinganiselo lingena kwioyile. Emva kokuba igumbi leoyile lizaliswe yioyile, xa uxinzelelo lwenkqubo lunyuka luye kwi-1.4-1.75Mpa, iswitshi yoxinzelelo kwinkqubo iyavalwa, ipompo iyama, kwaye ivalvu yokukhulula ikhulula ngaxeshanye. Xa uxinzelelo leoyile endleleni luhla ngaphantsi kwe-0.2Mpa, i-lubricator enomlinganiselo iqala ukuzalisa indawo yokuthambisa kwaye igqibezele ukuzaliswa kweoyile enye. Ngenxa yokunikezelwa kweoyile ngokuchanekileyo kwe-injector yeoyile enomlinganiselo kunye nokuchongwa koxinzelelo lwenkqubo, ukunikezelwa kweoyile kuthembekile, kuqinisekisa ukuba kukho ifilimu yeoyile kumphezulu wesibini ngasinye se-kinematic, kunciphisa ukungqubana kunye nokuguguleka, kwaye kuthintela umonakalo kwisakhiwo sangaphakathi esibangelwa kukushisa kakhulu. , ukuqinisekisa ukuchaneka kunye nobomi boMshini. Xa kuthelekiswa nesibini sereli esikhokelayo esityibilikayo, isibini sereli esikhokelayo esijikelezayo esisetyenziswa kulo Mshini sineenzuzo ezininzi:

①Uvakalelo lokuhamba luphezulu, i-coefficient yokungqubana kwereyile yesikhokelo esiqengqelekayo incinci, yi-0.0025 ~ 0.01 kuphela, kwaye amandla okuqhuba ancitshisiwe kakhulu, okulingana ne-1/10 yoomatshini abaqhelekileyo.

② Umahluko phakathi kokungqubana okuguquguqukayo nokungashukumiyo mncinci kakhulu, kwaye ukusebenza kokulandelelana kugqwesileyo, oko kukuthi, ixesha eliphakathi kwesiginali yokuqhuba kunye nesenzo soomatshini lifutshane kakhulu, nto leyo enceda ekuphuculeni isantya sempendulo kunye novakalelo lwenkqubo yolawulo lwamanani.

③Ifanelekile kwintshukumo ethe tyaba ngesantya esiphezulu, kwaye isantya sayo esikhawulezileyo siphezulu ngokuphindwe kalishumi kuneso seereyile ezikhokelayo ezityibilikayo.

④ Ingenza intshukumo engenazikhewu kwaye iphucule ukuqina kwentshukumo yenkqubo yoomatshini.

⑤Yenziwe ngabavelisi abaziingcali, inobunono obuphezulu, ubuchule obuhle kunye nokugcinwa okulula.

5.Ukuhlolwa kwelaser ene-axis ezintathu:

Umatshini ngamnye weBosman ulinganiswa yi-laser interferometer yenkampani yeRENISHAW e-United Kingdom ukuze kuhlolwe ngokuchanekileyo kwaye kulungiswe impazamo yepitch, i-backlash, ukuchaneka kokubeka, ukuchaneka kokubeka okuphindaphindiweyo, njl.njl., ukuqinisekisa uzinzo oluguquguqukayo, oluzinzileyo kunye nokuchaneka kokucubungula komatshini. Ukuhlolwa kweBallbar Umatshini ngamnye usebenzisa i-ballbar evela kwinkampani yaseBritane yeRENISHAW ukulinganisa ukuchaneka kwesangqa sokwenyani kunye nokuchaneka kwejometri yomatshini, kunye nokwenza iimvavanyo zokusika i-circular ngaxeshanye ukuqinisekisa ukuchaneka komatshini we-3D kunye nokuchaneka kwe-circular.

6Indawo yokusetyenziswa komatshini:

6.1. Iimfuno zokusetyenziswa kwezixhobo

Ukugcina iqondo lobushushu elihlala lihleli liyinto ebalulekileyo ekusetyenzisweni ngokuchanekileyo.

(1) Iimfuneko zobushushu obuphakathi ezikhoyo zii--10°C ukuya kwi-35°C, xa ubushushu obuphakathi buyi-20°C, ukufuma kufuneka kube yi-40% ukuya kwi-75%.

(2) Ukuze kugcinwe ukuchaneka okungaguqukiyo koMshini ngaphakathi koluhlu oluchaziweyo, kufuneka ukuba ubushushu obufanelekileyo be-ambient bube yi-15°C ukuya kwi-25°C, kwaye umahluko wobushushu awuzukudlula ±2°C/24h.

6.2. I-voltage yombane: izigaba ezi-3, i-380V, ngaphakathi koluhlu lokuguquguquka kwe-voltage ye-±10%, i-frequency yombane: 50HZ.

6.3. Ukuba i-voltage kwindawo yokusetyenziswa ayizinzanga, uMshini kufuneka uxhotyiswe ngombane ozinzileyo ukuqinisekisa ukusebenza okuqhelekileyo koMshini.

6.4. Umatshini kufuneka ube nesiseko esithembekileyo: ucingo lokumisa umhlaba lucingo lobhedu, ububanzi bocingo abufanele bube ngaphantsi kwe-10mm², kwaye ukumelana nokumelana nomhlaba kufuneka kube ngaphantsi kwe-4 ohms.

6.5. Ukuze kuqinisekiswe ukusebenza okuqhelekileyo kwezixhobo, ukuba umoya ocinezelweyo womthombo womoya awukwazi ukuhlangabezana neemfuno zomthombo womoya, iseti yesixhobo sokucoca umthombo womoya (ukususa ubumanzi, ukususa amafutha, ukucoca) kufuneka yongezwe ngaphambi kokuba kungene umoya kuMshini.

6.6. Gcina izixhobo kude nelanga elithe ngqo, imithombo yokungcangcazela kunye nobushushu, iijenereyitha ezisebenzisa amaza aphezulu, oomatshini bokuwelda ngombane, njl.njl., ukuze kuthintelwe ukungaphumeleli kwemveliso yomatshini okanye ukulahleka kokuchaneka komatshini.

7Iiparameter zobugcisa:

Imodeli		5020-5Z
Ubungakanani obukhulu bomsebenzi wokucubungula	Ubude × ububanzi × ukuphakama (mm)	5000×2000×2500
Isondlo esiphezulu seGantry	Ububanzi (mm)	2300
ubungakanani bedesika yokusebenza	Ubude X Ububanzi (mm)	5000*2000
Uhambo lwetafile	Ibhentshi yokusebenzela iyahamba iye phambili nangasemva (mm)	5000
Ukuphakamisa iinkunzi ezimbini phezulu nasezantsi	Ukujijeka kwenkunzi phezulu nasezantsi (mm)	2500
Intloko yokubhola yohlobo lwe-ram ethe tye intloko yamandla enye ezimbini	Ubungakanani (2)	2

Intloko yokubhola yohlobo lwe-ram ethe tye intloko yamandla enye ezimbini	I-spindle taper	BT50
	Isantya se-spindle (r/min)	30~5000
	Amandla enjini yeServo spindle (kw)	37*2
	Umgama phakathi kweziko leempumlo zeziphelo ze-spindles ezimbini (mm)	1500-2500mm
	Ukubethelwa kwenkunzi enye ngasekhohlo nasekunene (mm)	500
	Ukubethelwa kwenkunzi ephindwe kabini ngasekhohlo nasekunene (mm)	1000
Ukuchaneka kokubekwa kweendawo ezimbini	300mm*300mm	± 0.025
Ukuchaneka kokubeka indawo yokuphinda kabini	300mm*300mm	± 0.02
Ubunzima obupheleleyo (t)	(malunga) 55	Ubunzima obupheleleyo (t)