I-CNC yesantya esiphezulu se-5-axis GMH-1016-Q
Ukuqaliswa komatshini we-5-axis
Ibhulorho enesantya esiphezulu-uhlobo lweziko lomatshini lomatshini we-axis ezintlanu, ulungelelwaniso olupheleleyo lwesixhobo somatshini yamkela ibhulorho ephezulu yohlobo lwesakhiwo se-gantry, ukuze iindawo ezintathu eziphambili ezihambayo zesixhobo somatshini onzima zikubunzima obulula, obuncinci. amandla okuqhuba kunye nempendulo ye-servo eguqukayo ngokukhawuleza. Ibhedi kunye ne-worktable ephethe ubunzima bokusika idibaniswe kwelinye, kungekhona nje kuphela isakhiwo esipheleleyo sihlangene, izinga lokusetyenziswa kwendawo liphezulu, kodwa kunye nokuqina kunye nokuchaneka kwesixhobo somatshini kuphuculwe, kwaye ukufakela kunye nokuthutha kulungeleka. Inkxaso yesikhokelo ye-beam enkulu-span ithatha uyilo lweendlela eziphindwe kabini zesikhokelo esisodwa samandla aphezulu anezilayidi ezininzi, ezithintela ukubekwa ngokugqithisileyo kweendawo zesikhokelo esishukumayo esikhulu kunye neemfuno zokuchaneka okuphezulu kwesiseko esikhulu. iinxalenye. Ngentloko yokugaya i-axis emihlanu echanekileyo ephezulu, i-shaft ephambili ithatha intloko ye-speed ephindwe kabini ejikajikayo, enokuqonda ukugaya okuphezulu kunye nokugqiba ngesantya esiphezulu phantsi koqhagamshelwano lwe-axis emihlanu. Isantya esiphezulu se-spindle, ukuchaneka okuphezulu kunye nokugcinwa kakuhle kokuchaneka, i-oyile kunye nokuthanjiswa komphunga, ukupholisa ukujikeleza ngenkani.
Inani leentsimbi eziphambili zebhulorho ye-high-speed ibhulorho i-five-axis machining center yahlulwe kwi-axis ye-X-axis, i-Y-axis, i-Z-axis, i-axis ejikelezayo ye-C-axis, i-A-axis. Ukudityaniswa kwamazembe amahlanu kugqibezela ukusetyenzwa kwezixhobo zokusebenza kumagophe asemajukujukwini kunye nemigangatho entsonkothileyo Ubunzima, ukugrumba okunzulu, ikhefu lomngxunya kunye nomatshini wetaper kwimigangatho entsonkothileyo, kunye nokusebenza kakuhle nomgangatho ophezulu weendawo ezintsonkothileyo ezimile ngokukodwa.
I-spindle
Iziko lomatshini le-axis gantry ezintlanu linokuxhotyiswa ngeespindle ezintathu ezahlukeneyo ezinemoto: eziphezulu, eziphakathi kunye neziphantsi. Isantya esiphezulu sinokufikelela kwi-20000rpm, amandla e-spindle angama-25KW, kunye ne-torque ephezulu inokufikelela kwi-30.8Nm. Umnini wesixhobo ngu-HSK-A63; isixhobo sixhaswa nge-hydraulically, kwaye inkqubo yokudibanisa isixhobo inomsebenzi omkhulu wokubamba; isixhobo eside sinendawo yokuphuma kwamanzi ukusuka kumbindi we-spindle ukupholisa indawo yokucubungula, ephucula ngakumbi ukuchaneka kokucubungula; amandla okusika makhulu, ukusebenza kakuhle kokusika kuphezulu, ixesha lokucubungula lifutshane, kwaye ukusebenza kakuhle kwamandla emveliso kulungile, ngokusisiseko kugubungela zonke iimfuno zentengiso!
Intloko ye-5-axis
Ingalo ephindwe kabini yentloko ye-axis edityaniswe nemagnethi esisigxina enetorque ephezulu yetorque;
Ngeencoder echanekileyo ephezulu echanekileyo;
Kunye nenkqubo ebambekayo ebambekayo enovakalelo oluphezulu;
Intloko ye-axis emihlanu kunye noyilo oluqinileyo kunye noluzinzile lwefoloko yesakhiwo sinesakhiwo esincinci, ukuqina okulungileyo kunye nokuguquguquka okugqwesileyo;
Isombulula ngokugqibeleleyo ukulungisa iimpazamo ezininzi kunye nokubambelela okufunekayo ekubekeni ngokutsha i-workpiece kwii-angles ezinzima, kwaye inciphisa impazamo yokubeka. Ifanelekile kwiimveliso ezineengxenye ezinzima zemilo kunye neemfuno ezichanekileyo ezichanekileyo. Inokugqiba ukusetyenzwa kwemigangatho egobileyo kwii-engile ezahlukeneyo kwi-clamping enye kunye nokuphucula ukusebenza kakuhle kwemveliso. Ubumbeko bomntu, uyilo oluchanekileyo lwemodyuli, ukufezekisa imisebenzi etyebileyo yokwandisa.
Ibhedi, ikholomu, i-boam, isihlalo sokutyibilika kunye nenkunzi yegusha yebhulorho yesantya esiphezulu-uhlobo lweziko le-axis machining zi-castings, eziqinisekisa ukuqina okwaneleyo kwaye zifanelekile kwiimpawu ze-workpiece. Zingamacandelo adityanisiweyo adityanisiweyo kwaye i-workpiece inde. Imeko yokusika ilungile, isantya sokususa isinyithi siphezulu, uxinzelelo oluveliswa yi-workpiece cutting luncinci, kunye nomgangatho ophezulu we-workpiece ulungile; ngexesha elifanayo, isantya esihamba ngokukhawuleza sihamba ngokukhawuleza, kwaye ixesha elincedisayo lifunwa ngaphantsi. Ukucutshungulwa kwe-engile, ukusetyenzwa komphezulu, ukusetyenzwa kolungelelwaniso. Umatshini wonke ujikelezwe ngokhuseleko, isixhobo somatshini sinomsebenzi wokususa i-chip ngokuzenzekelayo, kwaye sixhotyiswe ngomsebenzi wokupholisa amanzi. Isixhobo somatshini sinokubonakala okuhle, ukusebenza ngokufanelekileyo kunye nokugcinwa.
Ifom ye-X yesikhokelo sikaloliwe: ikholomu ixhotyiswe ezine 35mm enzima-umsebenzi roller linear guidelines. Iyakwazi ukuhlangabezana nokuqina okuphezulu kunye neemfuno zamandla zesakhelo se-gantry, kwaye inokuhlangabezana neenzuzo zobuchwepheshe ze-coefficient encinci ye-friction, isantya esihamba ngokukhawuleza kunye nobomi benkonzo ende; indlela yokuthambisa: ukuthambisa ioli; uphawu lwe-wire gauge: iTaiwan Shangyin okanye ibakala elifanayo;
(2) X-axis drive: Emva kokuba i-AC servo motor isetyenziselwe ukunyusa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo esingama-50mm ukujikeleza ukuqonda ukutya okusekhohlo nasekunene kwebhodi yokutyibiliza; Indlela yokuthambisa: ukuthambisa ioli; Uphawu lweScrew: ITaiwan Shangyin okanye ibakala elifanayo;
(3) Ixhotyiswe ngesikali esiphindwe kabini esichanekileyo esigcweleyo esivaliweyo; uphawu lokulinganisa isikali: Spain FAGOR okanye uphawu lwebakala elifanayo;
(4) Ukukhuselwa komzila kaloliwe: Isikhuseli sombhobho wesikhumba sisetyenziselwa ukukhusela izinto zangaphandle ukuba zingene kwaye zingcolise umzila wesikhokelo. Isikhuselo sokukhusela sinembonakalo enhle kunye nesakhiwo esifanelekileyo.
(1) Ifom yesikhokelo sikaloliwe: I-Y-axis ithatha iileyili ezimbini ze-55 ze-roller linear linear guide linear njengesikhokelo kunye nomzila wokuthwala umthwalo wokuhamba kwecala kunye ne-horizontal yesilayidi. Iyakwazi ukuhlangabezana neemfuno zobugcisa bokugqiba isantya esiphezulu kunye nesantya esisezantsi sokusika. Indlela yokuthambisa: ukuthambisa ioli. I-brand ye-wire gauge: iTaiwan Shangyin okanye ibakala elifanayo;
(2) I-Y-axis drive: Emva kokuba i-AC servo motor isetyenziselwe ukunyusa nokunciphisa isantya, iqhuba isikrufu sebhola esichanekileyo esingama-50mm ukujikeleza ukuqonda ukondla okusekhohlo nasekunene kwepleyiti yesilayidi. Indlela yokuthambisa: ukuthambisa ioli. Uphawu lweScrew: ITaiwan Shangyin okanye ibakala elifanayo;
(3) Ixhotyiswe ngesikali sokulinganisa esichanekileyo esipheleleyo-evaliweyo; uphawu lokulinganisa isikali: Spain FAGOR okanye uphawu lwebakala elifanayo;
(4) Ukukhuselwa komzila kaloliwe: Isikhuseli sombhobho wesikhumba sisetyenziselwa ukukhusela izinto zangaphandle ukuba zingene kwaye zingcolise umzila wesikhokelo. Isikhuselo sokukhusela sinembonakalo enhle kunye nesakhiwo esifanelekileyo.
(1) Ifom yesikhokelo sikaloliwe: I-Z-axis ithatha iileyili ezimbini ze-45 ze-roller ezisindayo njengesikhokelo kunye nomzila othwala umthwalo wokunyuka nokuhla kwenkunzi yegusha; Indlela yokuthambisa: ukuthambisa ioli; I-brand ye-wire gauge: iTaiwan Shangyin okanye ibakala elifanayo;
2 indlela yokuthambisa: ukuthambisa ioli; brand screw: Taiwan Shangyin okanye umgangatho ofanayo brand;
(3) Ixhotyiswe ngezikali eziphindwe kabini ezichanekileyo ezigcweleyo ezivaliweyo; ibrating isikali brand: Spain FAGOR okanye uhlobo lwebakala elifanayo.
Umlawuli we-CNC: Siemens 840Dsl
Inkqubo ye-CNC yomatshini yiSinumerik 840 sl esuka kwi-SIEMENS
Ngelixa udibana noqwalaselo olusisiseko lwenkqubo ye-CNC, ezi mfuno ezizodwa zilandelayo ziqinisekisiwe
Ubuncinci beyunithi yokulawula: i-axis yomgca≤0.001mm, i-axis ejikelezayo≤0.001°
Umsebenzi wokulinganisa umzobo
Umsebenzi wokunciphisa ikona
I-helical interpolation
Umsebenzi wokugaya
Ugunyaziso lolawulo lwamakhoboka
Ngesikrini se-15-intshi
Ngephaneli yomqhubi we-MCP 398C
Kubandakanya ibhodi ye-72/48 ye-IO
Imodyuli yokwandiswa kwe-axis ye-NX10.3
DMC20 Hub Imodyuli
ukuqokelelwa kwedatha
Ukubonelela ngolwazi olufanelekileyo nge-OPCUA okanye i-485 okanye isoftware yomgangatho ophezulu ukuqonda unxibelelwano lolwazi kunye nezixhobo zomsebenzisi, kubandakanywa kodwa kungaphelelanga apho:
Idatha yokusebenza kwezixhobo (isantya, amandla okutya, igama lesixhobo, ubude bomphathi, ixabiso lamandla e-spindle, igama lenkqubo kunye nenguqulelo, irekhodi ye-alam, irekhodi yephaneli yokusebenza, iiparamitha zenkqubo yolungelelwaniso lwe-zero offset, njl.njl.)
Igama lesixhobo, inguqulelo yesoftware, igama lenkqubo kunye noguqulelo lwenkqubo esebenzayo ngoku
Ubume bokusebenza kwesixhobo (kubandakanywa kodwa kungaphelelanga ekuqaliseni ukungasebenzi, ukusebenza, ukuvala, kunye nemeko yempazamo), kwaye inokubonelela ngesilumkiso sokungaphumeleli kwesixhobo, ukubonwa kokusetyenziswa kwamandla, njl.
Imo yokusebenza ye-PLC
Inkqubo yokuthambisa; lo matshini wamkela itekhnoloji yokubonelela ngeoyile yeqela elizimeleyo
(1) Iseti yonikezelo lweoyile oluzimeleyo oluzenzekelayo kunye nenkqubo yokuthambisa yamkelwa kwi-X, Y, i-Z ye-axis yesikhokelo sikaloliwe, isikrufu sokukhokela kunye ne-rack. I-screw bearing ifakwe igrisi.
(2) I-oyile engundoqo ye-shaft kunye ne-gas lubrication / i-oil lubrication ngokuzenzekelayo yimowudi yexesha kunye nobungakanani obuzenzekelayo, isenzo silawulwa ngokuzenzekelayo yinkqubo yokulawula amanani, kwaye inokubonwa kwaye iphazamise. Iimpawu zempompo yokuthambisa zinokuzikhethela: I-SKF yokuthambisa ioyile yomoya/iProton okanye iimpawu ezifanayo
Inkqubo ye-hydraulic
(1) Esi sixhobo somatshini sixhotyiswe ngenkqubo ezimeleyo yehydraulic.
(2) Isixhobo somatshini sixhotyiswe ngesikhululo sempompo se-hydraulic esahlukileyo, kwaye inkqubo ye-hydraulic ixhotyiswe ngenani lezixhobo zokubeka iliso zokhuseleko ezifana ne-alam yenqanaba le-oyile, i-alamu yobushushu, i-alamu yokuvala umva, kunye ne-alamu yoxinzelelo oluncinci lokusebenza ukuqinisekisa ukuba isixhobo somatshini sisebenza phantsi kweemeko ezahlukeneyo ezikhuselekileyo. , ukuphucula ukhuseleko lokhuseleko lwabaqhubi.
(3) Uphawu lwesikhululo seHydraulic: eyaziwayo ngaphakathi
(1) Ukusika inkqubo yokupholisa yangaphandle, empumlweni ye-spindle, kufuphi nesixhobo, indawo yokupholisa ngokugqibeleleyo, ukulawula ngokufanelekileyo ubushushu bokusika, ukwenzela ukuba ukucubungula kukwazi ukuhlangabezana neemfuno zokuchaneka okuphezulu.
(2) Ukwahlula amanzi okupholisa ukupholisa i-five-axis five-linkage head and main shaft
Uphawu olupholileyo lwamanzi: uphawu lwasekhaya olukumgangatho ophezulu weTongfei efrijini okanye umgangatho ofanayo
Imagazini yesixhobo esithe tye-indlela-mbini ukuya phambili kunye nokubuyisela umva ngokungenasizathu-24/32T uphawu lwemagazini yesixhobo: Ishishini elixhaswa ngezimali yiTaiwan iDesu/Okada okanye iimpawu ezifanayo
I-grooves ye-drainage kumacala omabini kunye nesiseko sifakwe ngokudibeneyo, kwaye umphumo wokuthintela ukuvuza ulungile;
I-spiral chip conveyors kumacala omabini ommandla wokucubungula ngokukhawuleza ukuthutha iitshiphu zetsimbi eziveliswa yi-high-speed processing kwi-chip conveyor yokuphakamisa, ukunciphisa ukuguqulwa kwe-thermal kunye nokuguqulwa kwesixhobo somatshini, kunye nokuqinisekisa ukuchaneka kunye nokuzinza kwesixhobo somatshini;
Ulwazi lobuGcisa
| UMZEKELO | GMH-1016-Q |
| Ubungakanani betafile yomsebenzi (mm) | 1000*1200 |
| Uhambo lwe-X-axis (mm) | 1600 |
| Uhambo lwe-Y-axis (mm) | 1400 |
| Uhambo lwe-Z-axis (mm) | 1000 |
| Ububanzi beGantry (mm) | 2100 |
| Ubuso besiphelo se-spindle - umgama wetafile esebenzayo (mm) | 50-1050 |
| Isantya sokujikeleza (rpm) | 20000 |
| Isibambi se-spindle | HSK-A63 |
| Uluhlu lokujikeleza kwe-C-axis (°) | ±300 |
| Uluhlu lokujikeleza kwe-axis (°) | ±110 |
| Umthwalo webhentshi yokusebenzela (t/m2) | 3 |
Ubumbeko olusemgangathweni
| Inkqubo | Siemens |
| Imagazini yesixhobo | Imagazini yesixhobo esithe tye i-HSK-A63-30T |
| Inkqubo yokususa itshiphu | Ikhonkco lohlobo lwetshiphu yokuhambisa + itroli*2 |
| Inkqubo yokuthambisa | Inkqubo yokuthambisa igrisi ezenzekelayo |
| Inkqubo yokupholisa | Isitshizi seringi/ikhabhathi yombane yomoya yomoya/isipholisi se-oyile |
| Inkqubo ye-hydraulic | Yanelisa initrogen balance cylinder/spindle loose broach |
| Inkqubo yokulinganisa | Umseta wesixhobo seLaser/uphando lwerubhi |
| Irula egayiweyo | Irula yegrayiti echanekileyo ephezulu |
| Isihlomelo | Ukukhanya kwe-LED |
| Ukukhanya okunemibala emithathu | |
| umpu womoya | |
| umpu wamanzi |
| Inkqubo ye-Siemens 840Dsl CNC | Jemani |
| X, Y, Z feed servo motors | Siemens eJamani |
| XYZ Servo Drive | Siemens eJamani |
| AC Servo Spindle Motor | Siemens eJamani |
| Intloko yekhonkco eline-axis emihlanu | eShanghai |
| Ibhola Screw | HIWIN okanye uphawu olulinganayo |
| Linear Roller Guide | HIWIN okanye uphawu olulinganayo |
| Isikrufu ngasinye se-shaft | IJapan NSK okanye uphawu olufanayo |
| Ukudibanisa | I-Taiwan okanye i-brand efanayo |
| Spiral cutter | eShanghai |
| Ukhuseleko lomzila wesixhobo soomatshini | eShanghai |
| Impompo yeoyile kunye nenkqubo yokuthambisa esembindini | Proton okanye SKF okanye efanayo |
| Ukutshintsha okukufutshane, i-intermediate relay | Omron / Schneider okanye efanayo |
| isandla pulse generator | Umnikezeli wenkqubo okhethiweyo umenzi/okanye uphawu olulinganayo |
| I-spindle | INNA okanye efanayo |
| Isixhobo somatshini ukuphosa okukhulu | eShanghai |
| Umatshini isixhobo sheet metal ukhuseleko lwangaphandle | eShanghai |
| Iibholiti ze-ankile zesixhobo somatshini, uphondo olupheleleyo iseti | eShanghai |
| Inkqubo ye-hydraulic | edumileyo eTshayina |
| Izibane zomsebenzi kunye nezibane zokulumkisa | edumileyo eTshayina |
| Indlela yokulinganisa iinkunzi zeegusha zokuphotha | edumileyo eTshayina |
| Inkqubo yokupholisa i-spindle kunye nenkqubo yokubonelela ngamanzi | edumileyo eTshayina |
| Izixhobo zokulondoloza eziqhelekileyo | edumileyo eTshayina |
| Incwadi yeMiyalelo yoomatshini | |
| Incwadi yoMyalelo yoMbane | |
| Isiqinisekiso | |
| Uluhlu lokupakisha | |
| Isikimu sombane | |
| Incwadi yokuSebenza yeNkqubo | |
| Incwadi yoLungiso lweNkqubo | |
| Inkqubo yeparameter manual | |
| Itheyibhile yepharamitha yemveliso yenkqubo | |
| Umzobo wesiseko | Kubonelelwe emva kokuba isivumelwano siqale ukusebenza |
| Ibhokisi yokulawula incwadana yokulawula ubushushu |
Enkosi ngosinaka ixehsa lakho!
